Shellac vs. lacquer

David Love davidlovepianos@earthlink.net
Wed, 17 Jul 2002 15:40:01 -0700


Bill:

I am still inclined to opt for the higher density explanation.  When you
compare a NY Steinway hammer to a Renner or Abel hammer, it seems unlikely
that you would find a different in the stiffness of the individual fibers
accounting for their tonal difference.  When inserting a single needle into
each hammer it seems that the difference in felt density is evident.  Abel
and Renner achieve that difference through the use of higher density felt to
begin with, perhaps, plus the application of heat during the manufacturing
process which shrinks the felt down to a denser mass.  You can see this when
you needle the hammers and the hammer expands.  You can also achieve a
louder or brighter tone on one of these hammers by soaking the hammer with
acetone.  Presumably this doesn't stiffen the fibers, but causes some kind
of shrinkage which, again, makes the hammer more dense.  Moreover, you can
brighten the tone in a NY Steinway hammer by ironing the felt.  It is hard
to imagine how this would stiffen the individual fibers.  It seems more
likely that it compacts the felt at the crown: more density equals brighter
sound.

The fact that certain hardeners "break down" seems more a function of how
deeply the hardener penetrates.  If it lies on the surface or crown of the
hammer, then as the surface wears away with playing so does the hardened
felt.  This process is complicated by the fact that the same playing that
wears away the densified felt also packs the felt down underneath.  So
sometimes a little bit of hardening of the crown is a nice temporary measure
until the hardener is worn through and the natural compacting of the felt
takes over.

It seems that what many of us are looking for is a hammer which is somewhat
more dense than a NY Steinway hammer and somewhat less dense than a Renner
or Abel hammer.  One interesting experiment might be to take a NY Steinway
hammer, infuse it with an alcohol and water solution and throw it into the
drier for an hour to see if that doesn't brighten it up.  I, for one, would
be happy to come up with a way to get a NYS style hammer more dense without
lacquer.  Lacquer is tricky and unforgiving in some ways.  I find that when
trying to build up the hammer from scratch it is important to select the
right solution for the first application.  Since densifying the felt usually
needs to be done at the core of the hammer where the felt is already the
most dense, applications of lacquer tend to seal the felt from further
penetration by subsequent applications.  You don't get the same effect by
multiple applications of weak solution as you do from a single application
of the right solution.  The lacquer has a tendency to build up outside the
core.  Rather than a graduated density, which I think is desirable, you can
end up with a hammer that is hard on the perimeter but not necessarily at
the core.  Applying lacquer from the side of the hammer helps in this
respect.  On the other side, you can overdo it and apply to heavy a solution
which can glue everything together and rob the hammer of necessary
resilience.

David Love

----- Original Message -----
From: "Bill Ballard" <yardbird@pop.vermontel.net>
To: <pianotech@ptg.org>
Sent: July 16, 2002 9:21 PM
Subject: Re: Shellac vs. lacquer


As I understand it, reinforcers do three things, one after the other
depending on the dose. First they coat the fibers to slow them down,
thus dampening their elasticity. Next they glue adjacent fibers
together, where these are close enough to have their gap bridged by
the resin, again hobbling the felt mass's natural elasticity. And
third, and most disastrous, they fill in the air space within the
felt mass.

I think David, we have a similar vision of what's happening inside
the felt mass. I don't think that the density of the hammer changes
significantly until the dosage has done the first two stages, and is
turning what used air space into solid resin. That's when the
compressibility is non-existent. (There is no air space in which the
compression can occur.) In the first two stages, I don't think the
amount of solids is enough to affect the density of the felt mass.
But the flexibility of the felt mass is nevertheless affected.
Coating the fibers, and gluing them together at point of adjacency
will definitely stiffen the felt mass, requiring more force to get it
to compress.

All this talk of embalming hammers would lead one to wonder why
anyone would ever want to dope a crown. Well, with NY Steinway
hammers, unless your pianist likes their piano warm and fuzzy, it's
inevitable. You can firm up the shoulders all you want, even
including under the strike point. But the hammer and the string are a
pair of springs, and the best sound comes when the reach their
maximum deformation simultaneously. Power and projection from a NY
Steinway hammer will not emerge until the strikepoint fibers have
been stiffened (and their bending under force slowed). And if I'm
obliged to stiffen, I'd like to stiffening resin to have its own
elasticity to contribute to the hammer/string event.





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