Hi Greg, If the sides of the keys aren't perfectly straight, neither will cuts being indexed to them. Unfortunately, things can happen to a set of keys over the course of a a half century or more, and some things can be built in from the start. I've never tried using a router jig to trim the sides. I normally use the 1" belt sander you refer to and maybe dress things up with a small file and perhaps a bit of sandpaper here and there. I have known of people using little more than a selection of hand files to do the job. It's one of those jobs that there's no one right way to do it, only what looks good when you're done. I have never tried to use a router jig because it always seems that there are lead weights where the router bearing would ride which would do an undesirable number on that keytop or some other defects or gouges or such that it just wouldn't work so well. I know, I know, this is the age of power tools! ;-) And it kinda goes against the grain to think about more "primitive" tools. But with the perhaps some roughing in with a belt sander and the right couple of hand files, it just might not take all that long to do a really classy job. Good luck, Brian T. ===== Brian Trout Grand Restorations 3090 Gause Blvd., #202 Slidell, LA 70461 985-649-2700 GrandRestorations@yahoo.com __________________________________________________ Do You Yahoo!? Yahoo! - Official partner of 2002 FIFA World Cup http://fifaworldcup.yahoo.com
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