Molded Keytops

Greg Torres Tunapiana440@cox.net
Fri, 21 Jun 2002 02:23:23 -0500


Mike, my comments inserted...yours are "quoted"...

----- Original Message -----
 Mike Kurta wrote:

"There is a good reason for the thicker keytops we commonly see for
replacement.  Key that have been used awhile after the original ivory has
come off develop a dish or depression where the finger plays the key.  This
has to be removed to create a smooth base for the new material.  Problems
would arise if the new keytop were applied directly over an uneven surface.
"

Yes, but using the adhesive I mentioned that is not an issue at all....a
light sanding is all that is neccesary in this case...this adhesive actually
fills gaps and irregularities

"There are other reasons also:  warped and uneven keys that need truing to
make a good, even key level along with a consistent key dip being one of
them."

In that case I totally agree...

"In answer to your second question, there is such a variety of key widths in
pianos, that supplying a product that will work on most all keys results in
a wider than usually needed keytop.  Yes, it is a pain to remove a lot of
material from the sides, but no manufacturer would make 6 different widths
to accomodate the different keys."

It has been my experience in the 27 years of key recovering of many brands
of pianos that the replacement keytops have ALWAYS been wider than necessary
compared to the key itself...if the heads and tails of the replacement
keytops were just a mm or two narrower than what is currently supplied it
would be ideal, IMO...

"If you are in Chicago next week, I'll be showing 4 different methods of
trimming keytops at my technical."

I can't make it but would welcome any tips...

"BTW, the commonly used keytops that Schaff and Apsco sell are made in our
town of Auburn, NY by Currier Plastics, a local company.  I attempted to buy
direct from them, but was told it was not possible as they were restricted
to producing keytops for the owner of the molds ONLY!  Who was the owner?
Schaff Piano Supply Co."

Well, of course! ; )

Best,
Greg Torres

----- Original Message -----
From: Greg
To: pianotech@ptg.org
Sent: Wednesday, June 19, 2002 6:13 AM
Subject: Re: Molded Keytops

If one were to use a water based adhesive instead of a solvent-based one
then that wopuldn't be a problem...I have used a latex based adhesive
(Liquid Nails, white stuff in a squeeze tube) in the past that worked very
well although it was much slower setting than acetone/keytop solution....

Now, this brings to mind another keytop question...

Has someone come up with a molded keytop (or can someone please do so?) that
is slightly smaller in width at both the head and even smaller at the tail?
I believe this idea would be better than always having to trim off SO MUCH
excess plastic...

I realize that key sizes vary somewhat and that they are not always uniform
in size, but a better key covering job could be more easily obtained simply
by shrinking the dimensions of the keytop slightly, especially for those who
do not have a keytop trimming jig or machine....

FWIW, I am speaking primarily of the Schaff/Apsco keytops commonly used...

Anybody?

Best,
Greg

----- Original Message -----
From: Jon Page
To: pianotech@ptg.org
Sent: Thursday, June 13, 2002 7:05 AM
Subject: Re: Molded Keytops

The plastic would be rather thin and the grain in the wood or the joint for
the front rail plug
would figure the surface.  I'm sure you've seen an older set of plastic
keytops which have
'shrunken" into the keystick surface.

Regards,

Jon Page,   piano technician

At 07:41 AM 6/13/2002 -0400, you wrote:

Why don't they make replacement molded keytops the same thickness as ivory
or ivorine so we don't have to plane the keys?

Philip Jamison
West Chester, PA



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