Soundboard Torture - and Understanding!

Delwin D. Fandrich pianobuilders@olynet.com
Thu, 10 Apr 2003 10:33:27 -0700


----- Original Message -----
From: "Farrell" <mfarrel2@tampabay.rr.com>
To: "Pianotech" <pianotech@ptg.org>
Sent: Wednesday, April 09, 2003 7:00 PM
Subject: Re: Soundboard Torture - and Failure!


>
> My gauge has been in the shop now for a week at 45% RH. It did not settle
back at the two/three-inch crown position. It is nearly straight, with only
about ONE INCH of crown. I thought that because the ribs are so thin it
would bend quite a bit (which it did) at high humidity, but not crush the
spruce panel. Apparently, the panel suffered quite a bit a damage
(compression set I suppose) with just the one several day exposure to high
humidity. Just imagine what that would do to a piano soundboard that has
one-inch by one-inch ribs and all the strings only allowing it to expand a
tiny bit. CRUSH, CRUSH, CRUSH!
>
> I'm getting the to the point where I think a good piano should spent its
life with museum-like environmental control - nothing less will do.
>

Terry,

I was debating with myself as to whether or not I should warn you about
this, ultimately deciding that experience is a really great teacher and you
weren't jeopardizing any priceless pianos on your road to discovery. You can
use a spruce panel as a humidity indicator but you have to allow it to
free-float. I.e., you cannot allow it to come under compression.

Yes, what you are witnessing is 'compression set.' This phenomenon takes
place any time wood cells are placed under compression and are particularly
observable when the compression is applied perpendicular to grain. It is
difficult for people who have a nearly religious belief in viability of the
compression-crowned soundboard to understand just how devastating
compression set can be to the stability of the completed soundboard panel.
Or how quickly compression set can occur. Your little experiment graphically
illustrates both the speed and extent to which compression set can occur.
Actually, compression set follows a log curve. If you place a sample under a
given amount of compression, compression set starts to deform the wood
fibers immediately. This, of course, reduces the amount of compression
(pressure on the fibers) and the rate of compression set decreases.
Ultimately, the pressure against the wood cells will deform them to such an
extent that further compression set is reduced to virtually (though not
exactly) nothing.

Keeping a piano with a compression-crowned soundboard in a hermetically
sealed environment would not relieve the problem unless the atmosphere in
the hermetically sealed environment were maintained at such a level as to
keep the soundboard panel at 4% MC. In this environment, of course, the
soundboard assembly would not have any crown. The problem of compression set
is present any time a panel such as a spruce soundboard panel is placed
under perpendicular-to-grain compression and this occurs immediately upon
returning the newly-ribbed soundboard assembly to normal atmosphere. It is
only exacerbated by installing a bridge, gluing the assembly into a piano
and loading it with some amount of string bearing.

Del


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