Epoxy, like polyester, has two components - resin and hardener. Yes, epoxy is sensitive to proportions, but that is easily dealt with by using the West System pumps, or, better yet, a scale. I know what you mean about the West System #406 Colloidal Silica filler being "dusty". It blows all over the place and is a bit difficult to mix. That is why I never use it. I don't like it. For this type of application, I use #404 High Density filler. It doesn't blow around as much, mixes much easier, and cures to a more dense hardened epoxy mass. You can mix in as much as you want to make it any consistency from something like honey (which would be too runny for a pinblock fit) to a peanut-butter consistency. That solves your viscosity preference. If you want it lower density, mix in some #405 Filleting Blend filler. It mixes very easily. With references to developing sensitivities to epoxy - I have heard that is possible. I don't really know any more than that. Wear gloves. I do know that polyester stinks to high heaven - way, way more than West System epoxy. I use epoxy on the block/flange fit - it is fast, easy, and yields a perfect fit. Terry Farrell www.farrellpiano.com ----- Original Message ----- From: "David Love" <davidlovepianos@earthlink.net> To: "Pianotech" <pianotech@ptg.org> Sent: Tuesday, June 29, 2004 6:49 PM Subject: Re: Glassing pinblocks > I prefer to limit my exposure to epoxy and it's thickening agents and I'd > like to find something with a variable cure rate that can be controlled by > the amount of catalyst. Epoxy is sensitive to proportions, resins are not, > they simply cure more slowly if less is added. Actually the stuff Jon Page > uses (Marine Tex) is a resin, not an epoxy as I mentioned earlier, and > would be fine except I would like something not quite so thick. I prefer > not to have to squeeze out the excess with a lot of clamp pressure. I have > used it before and it works well, though, I may just go back to it. > Something with slightly less viscosity that is a similar product would be > better for me. > > David Love > I guess we're talking about epoxy resin versus polyester resin--all epoxies > are resins but not all resins are epoxies? I don't really know what > qualifies something as a resin, per se. In answer to Greg's question, one > can develop sensitivities to epoxy and I use epoxy a lot so any opportunity > to limit my exposure. Also, I have a hard time controlling the airborn > tendency for colloidal silica which I use to thicken epoxy--not nice stuff > to breath. Of course, I could just spend a lot more time getting a perfect > fit without glassing...but my golf game might suffer. > > David Love
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