G-2 soundboard modification

Erwinspiano at aol.com Erwinspiano at aol.com
Mon Mar 20 21:25:07 MST 2006


 
Hello to all
   A few weeks ago I reported on a project of thinning a very  thick 30 year 
old Yamaha G-2 Soundboard.  (See post below  )    FYI a G-2 is 5 ft. 7 inches.
  This piano was re strung using Arledge bass wire & mapes Gold  plain wire.  
The crown was adequate as was bearing. 
  We used the Ronsen Wurzen felt.  The tonal outcome was beyond  my 
expectations The overall balance clarity, power & tonal response was  drastically & 
wonderfully different than the original boring & vanilla  type sound this piano 
has always had.  It is a tremendous  advantage to have had opportunity to 
despise this particular  piano for 30 years & because I know it so well the 
subjective  expereince is greatly dimninished and objective observations become  far 
more focused.  Really cool. 
   In my shop the acoustic atmosphere is very dry & the tone  is very 
transparent so it's a challenge to make every thing satisfy my ear in  thsi 
environment.  If it does then the tonal output only improves in the  actual 
environment. Well.. usually.
  This set of Wurzen felt was uncharacteristically soft & the  piano required 
a failry firm hammer density.  SO it wasn't the usual hang  em on & it's time 
to rock & roll.   However I did have the  oppurtunity to use Steinway style 
type voicing techniques in a Japanese pianos  & I tell you the results were 
Humbly beautiful & satisfying. It  frankly took a lot of juicing but in the end I 
could stick needles in the  hammers though it was not necessary. It required 
several applications to get  where I wanted to get tonally & though many of 
you despise this technique  the tone from this method is hard to duplicate. The 
bass has bite &  power , & the treble has sustain power & dynamic round tone  
that the too thick original board could not hope to produce. The sound  floats 
out of the piano with a shimmer & hangs in mid air.  How's that  for 
subjective? grin
   This piano doesn't sound like any Yamaha I know & the  customer who has 
owned it's entire life is a fine player.  I'd say she was  overjoyed & thrilled 
to say the least.  I truly wish some of you were  here to experience this fun 
moment in time today.
 Life is good
  Blessings
  Dale
 

  Fellow Belly heads

  As time goes by I'm starting to have more  opportunity to attempt 
improvements on Models of Pianos that IMO need  it.  My Father Harold, to the right of 
me sold Yamaha pianos for 20  years.  To me the  5 -7" G-2 for some reason was 
quite a boring  sounding piano.  We are currently giving a fairly inexpensive 
face list  to a 30 year old G-2.  It always had a stingy sound & not a very  
interesting tonal envelope.  We took it in for a hammer transplant  & strings 
& in the process discovered some of the reason it is  stingy.  The 5 ft & 7 " 
piano has a .400 thick Sika spruce  panel.  Not all over but mostly .  The 
thinnest spot I coud find  was >380.  The panel has very tight grain as in 25  to 
30 grains an inch.  It has adequate crown & bearing with  compression visible 
in the panel & moderate compression ridges in  evidence....  



  SO I decided to diaphramize this tubby little beast  to seek improvement. I 
drilled small access holes (1.5mm) at the  perimeter thru the board in the 
curved section under the plate. The nose  bolt holes also serve this purpose.  
This allows for the wire end of a  caliper to protrude thru the holes & the 
taking of  initial  measurements & also to track progess.  

  I employ a low angle Lie- Nielsen smoothing   plane for the bulk of removal 
of wood.  I'm aiming to get about .340  ish in the middle & about .300 or 
less around the tail & behind the  bass bridge. The flat side & the belly rail 
also were thinned.  My  goal to create a thinner more flexible dome shaped  
panel.

    A small bull nose type planes allowed for access in tight places such  as 
the bass bridge to rim. .  Interestingly each plank of the board was  laid 
out so that it had opposing grain or in other words I had to reverse the  
direction of planing to reduce tear out on each panel.  The tight hard  grain wanted 
to really tear out every chance it got.  The small plane  with approximately 
5/8" blade also reduced tear out & surprisingly I did a  lot of grain tear 
clean up with the small bull nose without further  damage. 

  After thorough & appropriate  sanding  we sealed with shellac & then 
proceeded  with Lacquer sealer & gloss top coats folowed a good hand rub out  
followed by machine buffing with swirl removers which  made it look  quite shiny but 
& not as glossy  looking as polyester.  (Nothing wrong with shiny)The 
original poly coat was 10 mils thick. The 8  coats of lacquer I bet is 5. Nothing 
wrong with 10 mils either  IMO
   The boom or tap test really went from thuddy  & tight near the edges to 
vibrant & boom in the middle sounded much  more free.  Trix is half thru 
stringing it and I will report on the  final out come in a week or so.  I consulted 
with Ron O. about floating  the bass but because of fiscal restraints passed on 
the idea. We are using  Jolly loops on the first 10 bass mono chord notes to 
set some of backscale  free.
  All in all we probably spent about 3 ish hours  planing & sanding less than 
3 ish hours for the rest. No more than  8 hours
  It will be an interesting project & beleive it  will prove to make the poor 
girls intrument far more interesting & she  deserves it.
   Having fun here
   Dale Erwin




    
 Dale Erwin
 
Dale Erwin--Piano Restorations
4721 Parker Rd.
Modesto,  Calif 95357
Shop 209-577-8397
cell 209-985-0990
_http://www.erwinspiano.com/_ (http://www.erwinspiano.com/) 
Specializing in the restoration, service & Sales of
Steinway,  Mason & Hamlin, & other fine  pianos

 
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