Rib Crowning Jig

marco de lellis info at pianoworkshopny.com
Fri Jul 6 09:42:35 MDT 2007


Hi Maestro Terry
 
Yes, this help me a lot.
 
I'm not new but it's difficult for me to write in English.
 
I try to call you several time but nobody has answered to me. ( about sitka)
(I used for long time Abete rosso (red spruce) from Ciresa- Italy )
I meet you in occasion of the mitting with Del ... some month ago 
and  just  I decided  to change system. 
 
I still not decide what it's better, to cut the ribs whit router or to
laminate them. (?????)
 
Thanks again 
 
Marco De Lellis
Piano Workshop Inc.
PTG Registered Piano Techinician
21-05  31st Avenue
Astoria NY, 11106
Tel. 001 212- 575 4949
Tel. 001 718 - 956 3110
www.pianoworkshopny.com
info a pianoworkshopny.com


 

  _____  

From: pianotech-bounces a ptg.org [mailto:pianotech-bounces a ptg.org] On Behalf
Of Farrell
Sent: Friday, July 06, 2007 10:35 AM
To: Pianotech List
Subject: Re: Rib Crowning Jig


I've been buying my last few bags from Vacu-Press
http://www.vacupress.com/vacuumveneering.htm . The one in the picture is an
older one that I can fit an entire soundboard panel in. The last bag I
ordered is a custom sized bag - I think it is about 60 inches by 30 inches -
to easily accommodate my largest rib caul. Too big a bag is not really any
detriment as they evacuate quite quickly - less than a minute or so. I've
used other bags - ones with a zip-lock type seal and didn't like them (wood
dust gets in the zip closure and makes it difficult to close. The Vacu-Press
closure system is very simply and easy to keep clean - work very well.
 
I don't cut the spruce any particular thickness. I simply aim to have at
least five or six laminations in a rib. Five or six laminations pretty much
guarantee that you will have no noticeable springback - fewer laminations
will produce springback, which makes it difficult to predict final rib
radius. So I may have five laminations in one rib and nine in another - all
depends on what cuts I have laying around. If I am cutting new wood for a
rib project I aim for six laminations. 15mm is about the shortest rib I use
- so five 3mm laminations will go into a short rib like that. If my rib is
to be 28mm tall, I'd cut them 4 or 5mm thick, glue 'em up, and plane down to
final rib height (after ripping) and end up with 6 or 7 laminations. I
really doesn't matter - use enough laminations to avoid springback and don't
use so many that your rib consists of more glue than wood.
 
"do you use a different pattern ( radius) and lenght?"
 
Different than what? Different than the original? Yup. I am not a piano
designer. I just cut and glue. All the piano bellies that I have installed
in my shop and all the ribbed soundboards that I have built for other
rebuilders have been built to the design specifications of Del Fandrich.
Yes, different rib array, different rib dimensions, different rib crown
radius (multiple radii), different rib tapering and with little exception,
different rib function. And of course, all these differently designed ribs
are glued to a different designed soundboard panel, which in turn is glued
into a modified piano rim.
 
The fabulous work that Ron Nossaman is doing has many things in common with
Del Fandrich's approach to piano design work.
 
I don't mean to come across with a condescending tone, but are you new to
this list? If so, WELCOME!!  I only ask that because there has been
voluminous discussion in the past about these topics. A search of the
pianotech archives will yield tons of info.
 
The picture below is a full-sized display model of a typical
Fandrich-designed soundboard system. Because it is light and portable - I
bring it to conventions and the like for display purposes - I call it my
"Porta-Belly" (and no Del, it is not a "porta-potty"! - sorry, private joke
- of sorts).
 

 
Hope this helps.
 
Terry Farrell
Farrell Piano
www.farrellpiano.com

----- Original Message ----- 
 
Hi Terry  " Maestro"
 
it's very interesting the vacuum sistem. (I fall in love)
some question:
do you use a specific vacuum bags? (how big)
how thick you cut the slice of spruce?
and do you use a different pattern ( radius) and lenght?
 
thank for your time
 
Marco

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