TonyTheTuner, I love it. :-) On Fri, Dec 5, 2008 at 9:11 AM, Anthony Smith <tonythetuner at hotmail.com> wrote: > Yup, that's right Dean. I do use the vacuum as well. I still take breaks > but they are less frequent. Clamping? Heck I just used some good 'ol duct > tape in the right spots. J > > > > > > -----Original Message----- > From: Dean May [mailto:deanmay at pianorebuilders.com] > Sent: Friday, December 05, 2008 6:21 AM > To: pianotech at ptg.org > Subject: Re: [pianotech] those pesky tuning pin bushings > > > > If you have someone hold a vacuum next to the bit going into the hole as was > shown in my previous picture you won't have any problems with the bit > staying cool. It's a lot less messier as well. > > > > If you were really organized about it you could devise a method of clamping > the vacuum onto the drill press so no helper is needed. > > > > Dean > > Dean May cell 812.239.3359 > > PianoRebuilders.com 812.235.5272 > > Terre Haute IN 47802 > > > > ________________________________ > > From: pianotech-bounces at ptg.org [mailto:pianotech-bounces at ptg.org] On Behalf > Of Anthony Smith > Sent: Friday, December 05, 2008 3:17 AM > To: pianotech at ptg.org > Subject: Re: [pianotech] those pesky tuning pin bushings > > > > I'm sorry, I drill at a 7 degree angle. NOT 30. > > > > > > > > > > -----Original Message----- > From: Anthony Smith [mailto:tonythetuner at hotmail.com] > Sent: Friday, December 05, 2008 1:07 AM > To: pianotech at ptg.org > Subject: Re: [pianotech] those pesky tuning pin bushings > > > > Hi Gene, > > > > Never had any bushings split on me. I always fit and attach the block to > the plate first. Then drive the bushings into the plate before drilling. I > don't drill by hand. I cut the post of an extended throat drill press to > accommodate a plate that is on an upright tilter. Clamp the drill press to > a piano dolly at a 30 degree angle. I can move from hole to hole making sure > I line up with the angle of the string for which I'm drilling. Drill > through the bushing and the block at the same time. I use 3-4 "jobber" bits > from Pianotek that correspond with the pins I'm using. I have to let the > bit cool every few minutes but that ensures uniform hole size. It usually > takes me about 1 ½ hours to drill all the holes. Very efficient. Always > had uniform pin torque. It is a bit involved to get it set up initially but > once you have it, works like a charm everytime. 36 pianos and counting. No > split bushings. The drill press cost me about $225. It can be found > here: > http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=44846 > > > > The great thing is that it doesn't matter what size pin you are using. It > always works, whether you coil the strings around the pins and then drive in > or if you drive in a little bit then string the piano. Because you drill > the hole in the bushing matching the hole in the pinblock. > > > > Anthony Smith > > Phoenix, AZ > > > > > > -----Original Message----- > From: Gene Nelson [mailto:nelsong at intune88.com] > Sent: Thursday, December 04, 2008 2:00 PM > To: pianotech at ptg.org > Subject: [pianotech] those pesky tuning pin bushings > > > > Hello list, > > Does anyone have a technique to prevent most of the tuning pin bushings from > splitting? > > I drilled the block outside of the piano, not a thought about bushings. > > The way that I string, I coil the string round the pin and punch it into the > hole with the bushing in place. > > Splits every time. > > The bushing hole diameters are all 250 but the 2.0 tuning pin is oversize by > 031 > > Drilling the bushings to match the tuning pins is tedious and still about > 50% will split. > > What am I missing? > > Thanks for any help. > > Gene
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