[pianotech] Broken hammer shank on a Yamaha Spinet

Rob McCall rob at mccallpiano.com
Sat Oct 10 23:54:42 MDT 2009


Greetings list,

I serviced a 1967 Yamaha Spinet today that was in remarkably good  
condition, except for one small item.  The owner's grandson somehow  
opened the lid a while back and grabbed A#4 by the hammer and broke it  
off. It's broken very close to the hammer butt, so I plan on using the  
Spurlock method with the drywall screw, wallpaper paste remover, heat,  
etc. to remove the remnant still left in the hammer butt.

I've attached a photo of what it currently looks like.  The extra glob  
of glue is from the owner's attempt to use gorilla glue to fix it.  He  
said it worked for about 10 notes and then broke again.  I have a new  
hammer shank I'm going to use.

My problem is this...  Normally I would glue one end into the hammer  
butt and then dry fit the hammer so the height matches the neighboring  
hammers. I would then cut off the excess above the top edge of the  
hammer. This hammer, though, is not drilled all the way through, so  
that option is out. (see photo)

I could attach the hammer to the shank and then dry fit the butt end,  
trim as necessary and then glue, but I don't want to attempt to glue  
the shank in place when it's way down into the drop action.  I'm  
afraid of getting glue on something I don't want way down in the abyss  
of the action.

I could also remove the butt/flange and glue the shank outside of the  
action once the correct length has been determined and then put it  
back in, but getting to the flange screw is a royal pain in the...  
well... hammer butt. It almost takes one of those "cirque du soleil"  
feats of body twisting to use a thin screwdriver from underneath the  
keybed, between the stickers, while holding the top part from above  
the action.

So... I'm trying to find an easier way to get the correct length  
without getting glue all over the place or having to remove and  
replace the butt flange multiple times.  Any ideas, sequences, or  
tricks?  Other than hire an apprentice, that is? :-)


Rob McCall
McCall Piano Service, LLC
Murrieta, CA

rob at mccallpiano.com
www.mccallpiano.com
951-698-1875

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