[pianotech] Pully keys

John Formsma formsma at gmail.com
Thu Apr 22 21:34:14 MDT 2010


Thanks for sharing this, JD. Looks like a great job you've done!

--
JF

On Thu, Apr 22, 2010 at 1:11 PM, John Delacour <JD at pianomaker.co.uk> wrote:

> At 18:12 -0400 21/4/10, William Truitt wrote:
>
>  You called me superfluous?!  Why, them's fightin' words!! :-)
>>
>> I will respectfully disagree that taking this small extra measure is
>> superfluous.  I have done it without such guide punchings, only to find
>> that
>> there was pilot error (no, I'm not talkin' about me!) and I did not get a
>> straight line at the front. Small errors, but errors none the less.  The
>> idea of using the punchings and glue is not mine, but I can't remember who
>> to give proper credit to.
>>
>> I hope your method will give you the results you seek.
>>
>
>
> Well, I'm glad to say it did and there's not a fag-paper's difference in
> the key fronts (phwew!).
>
> You can see the process illustrated, without comment, here:
>
> <http://pianomaker.co.uk/technical/pully_keys/>
>
> I forgot to take pictures of the final making of the hole.  Once the excess
> hornbeam stub is chiselled off the pilot hole appears.  I did the first few
> on the bench drill but deicided it was not the best way.  The pin is 3.7mm
> and I used a 3.58mm twist drill in a small cordless drill, with the key held
> upside down in the vice.  I ran the drill slowly and at first backwards to
> centre it well in the pilot bore.  Then forwards to finish the drilling
> through.  Finally the awl to smooth and burnish the hole so that it fits
> perfectly round the pin.
>
> I am really pleased with the way the job has gone and thank everyone for
> their help.  I'm even more pleased since my principal in London thinks I
> ought not to work for nothing, so I might even get paid for this unforeseen
> work!
>
> JD
>
>
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