I'm getting into this late and have not read all posts but to make an appropriately sized cord there is a specific procedure. You want the lead end to be pointed to insert into the flange. To accomplish this, start with a length of stranded cord and pull numerous strands from the non-lead end to maybe 2". Pull numerous other strands to 1". Pull the lead end sleeve taut to a point. You get the picture. Pull which0-ever various strands to different lengths to create a graduated taper. Harden the lead end with your favorite glue in order to thread it through the flange yokes. -- Regards, Jon Page
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