For the sake of completeness, not just to annoy and be long-winded, I thought I'd offer a technique for determining the existing slope from key bottom at balance rail pin to damper underlever center, and thus how to determine the optimum height for the top of the keyend felt (for minimum friction between keyend and underlever). 1) Measure height of key bottom at balance rail pin from keybed. (call it <a>) 2) Measure height of damper underlever center from keybed (<b>). 3) Subtract <a> from <b> to obtain <c>, difference in height. 4) Measure distance from key bottom at balance rail to underlever centerpin. To to this, use a simple jig: a block of wood with at least one perpendicular face, that is at least as tall as <a>. If it is taller than <a>, either trim it or scribe a line at the height of <a>. Place this jig in the action cavity, lining up the perpendicular face with one of the lines created by the movement of the keyframe glides on the keybed (ie, with the use of the shift pedal). This line will correspond to a point midway between the balance rail pins of sharps and naturals. Measure from the scribed line to an underlever center (call this measurement <d>). 5) Calculate the slope of the line by dividing <c> by <d> (<c>/<d>). Call this <e>. 6) Measure the distance from the bottom of a key at the balance pin to a point on top of the keyend felt midway in the contact area between underlever and keyend felt. (call it <f>). 7) Multiply <e> times <f>. Call this <g>. 8) <g> plus <a> will be the optimum height of the keyend felt when it is in contact with the underlever, and when the underlever is half way through its travel. Call this <h>. 9) To get keyend felt height at rest, subtract 2/3 of the travel of the keyend from <h>. It's best to measure how much the keyend will travel, as this will vary somewhat with keydip and with key ratio. Writing this (and probably reading it) is more complicated than doing it. It might help to make a simple drawing, if the words aren't clear. Five minutes ought to be adequate to make the measurements and this calculation. Bottom line: This is really the only way to find out what is the optimum relationship of keyend felt to underlever for minimum friction. Whether and when the bottom of the underlever is horizontal may or may not have a relationship to this point. It's exactly the same procedure as determining the optimum relation between capstan placement and wippen heel thickness. And any other rubbing relationship between two levers. Minimum friction will be found when travel occurs equally above and below a line drawn between the two pivot points. I don't think any of us would worry about when the wippen's bottom was horizontal in calculating where to place capstans and how thick a heel to use, would we? Regards, Fred Sturm University of New Mexico
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