Ed,
Although your procedures took significant investment and time on your part to
learn, what you have shared here would be the basis of an excellent CAUT
class in the future, if you were willing. I'd sure want to attend it....
Bill Shull
La Sierra University, Riverside, CA, where we just doubled the annual
maintenance budget this year to .6% of inventory value
In a message dated 9/29/2006 8:14:22 PM Pacific Daylight Time, A440A at aol.com
writes:
Inre Vanderbilt, Joel writes:
<< I read this to mean that you may be doing well.
The Wall Street Journal article this week lead me
to believe your Chancellor is filling the coffers
quite well.>>
Yes, we are well financed. Of late, Martha Ingram donated $ 250,000,000
to Vanderbilt, so Blair School of Music got a new concert hall, new D, new
building wing, etc.
One thing that helps is that we are using a lot of pianos that I began
restoring in the early 1980's. The work was done in accordance to the
procedures I learned from David Betts and Bill Garlick, and time has proven
the
durability of their techniques. This makes it easier to sell the value of
rebuilding vs. loaner or trading in old pianos for new.
One of our senior piano faculty is using an M that was done in 1983 and
is still performing well, (albeit getting a little light and brassy). That
action job was billed at $ 1750 at the time, so the last 23 years of use
seems
like a bargain. The administration now accepts that $9,500 for a complete
new
action will also be seen as a bargain in 23 more years, so they are happy to
fund that rather than spend $ 50,000 for a new piano!
Refusing to cut corners, using the best materials available, and putting
in the time to do the best work requires a little faith on the front end, but
after standing the test of time, proves to be the best support for funding
top-dollar work that I can find.
There are a lot of things that go into it: ie, damper wires that are not
only polished, but aligned so that they don't press into the guide bushings,
insures that the damper felt is going to stay in the same travel and the felt
lasts longer. NEVER pushing a mute into a trichord without lifting the
wedges helps longevity, too. (how many techs always lift the damper out of
the way
before moving the mute through the wound trichords on a D? This is
important!) Proper alignment of the underlevers to key-end felt is crucial
to
durability.
Stopping the damper pedal travel via felt blocks on the trapwork levers
directly over the pedal rods prevents someone's foot force from finding its
way to the upstop rail. Same goes for the sostenuto; that intermediate lever
can
be broken if the original felt block by the pitman is made to take the full
force of the pedal, I like to stop it against the keybed directly over the
pedal rod, too. Una corda is often tricky, there are often cut-out recesses
under
there, but a leather or hard felt stop on the top of the shift lever can
fashioned. This prevents the keyframe contact point from gradually getting
crushed
by the pedal jamming it against the stop screw.
I think fastidious traveling of the shanks improves the durability of the
pinning,( I pin a little firmer on school pianos). Making sure there is no
lost motion between jack and knuckle allows the knuckle to stay round for
longer periods of time. Coordinating the blow,let-off, and keydip to prevent
the
jack from jamming allows the let-off punchings to live longer. Firm jack
pinning, (4-5 grams) doesn't slow repetition down at all, but prevents jacks
from
going off-center with all the attendant lopsided wear and failure that
ensues.
I use hide glue because I will need to replace parts in the future and it
makes it soooo easy.
Needling sufficient resilience into the hammers seems to let them live
longer as opposed to leaving them so hard that all of the impact force is
concentrated in the strike zone, causing a more rapid erosion of the felt.
Hammer
tails don't need to be roughened if they are cut squarely on a 3" radius and
the
back-checks are properly angled. I have back-checks from the 1930's in this
school that are just fine, while I have seen poorly adjusted new ones wear
out
in 10 years of heavy use. It helps to taper tails as little as possible,too.
Polished and nick-free front pins greatly increase key bushing life. HOW
can the Steinway factory have let so many of these pins be damaged in the
spacing process? The bushings will last for about the warranty period, then
you
have a sloppy keyboard. I bush keys with as little caul pressure as I can,
since the more pressure on the glue, the less glue is pressed into the felt,
which
effectively decreases the working dimension of the felt. Bushings wear
longer .
ETC, ETC......... There is a way to build actions so that they last. It
takes longer and costs a little more, but I want every action I rebuild to go
out
there as advertising for my work. I live with almost all of my rebuilds for
decades, so I want them to be as maintenance-free as possible. It frees up
budgets to cover more pianos.
Regards,
Ed Foote RPT
http://www.uk-piano.org/edfoote/index.html
www.uk-piano.org/edfoote/well_tempered_piano.html
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