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<title>Re: [CAUT] Aluminum hammer rail (Screw hole) repair</title>
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<div align="left"><font face="Arial" size="2"><span style="font-size: 10pt; font-family: Arial">Seems to me Yamaha would have a good solution...<br /><br />David Ilvedson, RPT<br />Pacifica, CA 94044<br /><br />
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<hr />Original message<br />From: "Mark Cramer"
<cramer@brandonu.ca> </cramer@brandonu.ca><br />To: "College and University Technicians"
<caut@ptg.org> </caut@ptg.org><br />Received: 6/27/2007 9:33:35 AM<br />Subject: Re: [CAUT] Aluminum hammer rail (Screw hole) repair<br /><br />
<div align="left"><span class="900411416-27062007"><font face="Arial" size="2">How timely Barbara and Jim, I'm just traveling a new set of S/F's on a 1976 C-7 and found a stripped hole in the bass.</font></span></div>
<div><span class="900411416-27062007"><font face="Arial" size="2"> </font></span> </div>
<div><span class="900411416-27062007"><font face="Arial" size="2">Can you suggest a place to look for this kit... auto supplies, etc? Does it have a parts number, or go by the thread size?</font></span></div>
<div><span class="900411416-27062007"><font face="Arial" size="2"> </font></span> </div>
<div><span class="900411416-27062007"><font face="Arial" size="2">Otherwise, I seem to recall someone suggesting there was a nominal upsize thread (imperial or metric?) that could be used.</font></span></div>
<div><span class="900411416-27062007"> </span> </div>
<div><span class="900411416-27062007"><font face="Arial" size="2">thanks,</font></span></div>
<div><span class="900411416-27062007"><font face="Arial" size="2">Mark Cramer</font></span></div>
<div><span class="900411416-27062007"><font face="Arial" size="2">Brandon University</font></span></div>
<div><span class="900411416-27062007"> </span> </div>
<div><span class="900411416-27062007"><font face="Arial" size="2">PS The alignment groove in the aftermarket parts I'm using doesn't quite line up with the wire Yamaha recesses into their action rails. This pulls the flange away from the lip that the flanges butt against, making it difficult to get a nice alignment.</font></span></div>
<div><span class="900411416-27062007"><font face="Arial" size="2"> </font></span> </div>
<div><span class="900411416-27062007"><font face="Arial" size="2">Fortunately, there's a recess in that lip, and I was ABEL to thread a peice of #16 music wire between and the flange. Now I'm left with about a .25mm gap between the lip and the flange, but at least it's precise.</font></span></div>
<div><span class="900411416-27062007"><font face="Arial" size="2"> </font></span> </div>
<div><span class="900411416-27062007"><font face="Arial" size="2"> </font> </span></div>
<div><span class="900411416-27062007"> </span></div>
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<div class="OutlookMessageHeader" dir="ltr" align="left"><font face="Tahoma" size="2">-----Original Message-----<br /><b>From:</b> caut-bounces@ptg.org [mailto:caut-bounces@ptg.org]<b>On Behalf Of </b>Barbara Richmond<br /><b>Sent:</b> Wednesday, June 27, 2007 10:34 AM<br /><b>To:</b> College and University Technicians<br /><b>Subject:</b> Re: [CAUT] Aluminum hammer rail (Screw hole) repair<br /><br /></font></div>
<div><font face="Arial" size="2">Hi Jim,</font></div>
<div><font face="Arial" size="2"> </font> </div>
<div><font face="Arial" size="2">I bought the Recoil kit, but it has no screws in it. What screws did you use? </font></div>
<div><font face="Arial" size="2"> </font> </div>
<div><font face="Arial" size="2">John Dewey also mentioned this repair in his class, Action Frame Diagnosis and Repair, so, if it is OK with you, I will also list him on the submission since I am putting together a special "TT&T goes to the convention."</font></div>
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<div><font face="Arial" size="2">Thanks,</font></div>
<div><font face="Arial" size="2"> </font> </div>
<div><font face="Arial" size="2">Barbara</font></div>
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<div style="font: 10pt arial">----- Original Message ----- </div>
<div style="background: #e4e4e4; font: 10pt arial; font-color: black"><b>From:</b> <a title="jim_busby@byu.edu" href="mailto:jim_busby@byu.edu">Jim Busby</a> </div>
<div style="font: 10pt arial"><b>To:</b> <a title="caut@ptg.org" href="mailto:caut@ptg.org">College and University Technicians</a> </div>
<div style="font: 10pt arial"><b>Sent:</b> Thursday, January 25, 2007 3:58 PM</div>
<div style="font: 10pt arial"><b>Subject:</b> [CAUT] Aluminum hammer rail (Screw hole) repair</div>
<div><font face="Arial" color="#0000ff" size="2"> </font><font face="Arial" color="#0000ff" size="2"> </font><br /></div>
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<p class="MsoNormal"><font face="Arial" size="2"><span style="font-size: 10pt; font-family: Arial">List,</span></font></p>
<p class="MsoNormal"><font face="Arial" size="2"><span style="font-size: 10pt; font-family: Arial"> </span></font></p>
<p class="MsoNormal"><font face="Arial" size="2"><span style="font-size: 10pt; font-family: Arial">Here’s a way to repair stripped screw holes (Especially if an oversized screw strips) in an aluminum rail that takes less than a minute or two. “Helicoils” is what they are called. (See attached pic.) </span></font></p>
<p class="MsoNormal"><font face="Arial" size="2"><span style="font-size: 10pt; font-family: Arial"> </span></font></p>
<p class="MsoNormal"><font face="Arial" size="2"><span style="font-size: 10pt; font-family: Arial">You drill out the hole and tap it, then insert the little coil which disappears into the tapped threads, and then you’re good to go! Maybe this has been shown on CAUT before, I don’t remember seeing it. The new screw is actually a machine screw with fine threads so it takes a few more rotations, but this is way better than anything else I’ve ever tried. The package shows a bolt, but what actually goes in has a Phillips head and looks like a normal screw.</span></font></p>
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<p class="MsoNormal"><font face="Arial" size="2"><span style="font-size: 10pt; font-family: Arial">Jim Busby RPT</span></font></p>
<p class="MsoNormal"><font face="Arial" size="2"><span style="font-size: 10pt; font-family: Arial">BYU</span></font></p>
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