<html><div>Actually, there is a piano technician/welder in our area
(Ogden, Utah) that has welded literally 100's of plates without a
failure. His name is Wilford Young. The secret to a succesful
weld in cast iron, isto go slow. IOW, dress the crack (vee-shaped),
and weld only an inch at a time, let it cool down, then go for another
inch, etc. until it's done.</div>
<div>I don't think the plate/bolt idea will work. Reweld.</div>
<br>
<div>At 07:34 AM 3/21/00 -0500, you wrote:</div>
<div>>OK, Guys, I need help</div>
<div>></div>
<div>>Hazleton Bros. 5'10" Grand. Neatly rebuilt, (by
me). Too little</div>
<div>>downbearing in the treble, so I lowered it a bit. (I've
Done such things</div>
<div>>before.) Brought up the tension nice and evenly, installed
dampers,</div>
<div>>sounding good at A-440, ready for fine tuning. </div>
<div>></div>
<div>>During the Fine Tuning: THWUNK !! I couldn't
see anything, so I played</div>
<div>>a chromatic scale. It climbed nicely until I passed the
last strut, and</div>
<div>>dropped a fourth. Then I could see the crack, travelling
toward the</div>
<div>>Northeast, but holding near the edge of a circular sound
hole. I QUICKLY</div>
<div>>dropped tension on that section, and then dropped the rest of
the piano.</div>
<div>></div>
<div>>Fortunately this pinblock is only attached to the frame, and not
to the</div>
<div>>case, so I loosed everything, pulled out the frame with the
block and</div>
<div>>strings intact, and called a welder who assured me he could
handle this. </div>
<div>></div>
<div>>Re-painted, reinstalled, strings back in place, tension up to
A-440 and</div>
<div>>holding. Last Friday before bed I played a chromatic
scale again, and</div>
<div>>it wasn't chromatic. . . . . . So I dropped the tension on
the last</div>
<div>>section and went to bed.</div>
<div>></div>
<div>>There's more to welding cast iron then I knew. My welder
did not heat</div>
<div>>the plate, nor cool it slowly, as I hear is necessary. And
I've heard</div>
<div>>from a far more skilled fellow, that this kind of welding is
very much an</div>
<div>>art.</div>
<div>></div>
<div>>Question: What if I had a steel plate created, and with
PC-7 between it</div>
<div>>and the underside of the frame to give it strong frictional
contact,</div>
<div>>drilled, tapped and bolted this plate in place below the
cracked area. </div>
<div>>It would be out of sight, and providing considerable strength
for that</div>
<div>>area. Would this be sufficient to bear the tension and
give us our whole</div>
<div>>piano back?</div>
<div>></div>
<div>>Roger C. Hayden, RPT</div>
<div>>Clarks Summit, PA</div>
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>
<br>
<b>Vinny<br>
</b><u>Institute Committee member, PTG<br>
</u><i><<a href="mailto:vince@byu.edu" eudora="autourl">mailto:vince@byu.edu</a>><br>
<br>
</i></html>