It's been a long time since I tried anything like this, but... Back in the days when my shop installed PianoCorders (remember those?) we used a plunge-cut router for things like that cut. You could make life easier for the router bit by cutting a plug out using the jig saw first, I suppose. We just took the cut in stages and made a lot of chips. There is no way you'll ever get a jig saw blade (powered by any type or make of saw) to cut straight through 2" of solid wood. Manufactures of all power tools -- unlike piano manufacturers! -- market their products on the outside edge of believability. Yes, the machine has the requisite power. But unless you make the bit 1/2" deep and about 1/4" wide it's not going to stay straight with a cut that deep. Stick around. I'll bet that some of the modern day PianoDisc installers will have some better ideas. Regards, Del ------------------------------ Paul McCloud wrote: > List: > Now that the opinions are out on the tool, how about some advice > regarding the use of it? We purchased a Bosch jigsaw to cut the slots > for QRS solenoids. But cutting a straight line through 2 inches of > solid wood we found to be almost impossible. We could follow the line > on one side, easily enough. But the flex of the blade made the opposite > surface almost 1/4" off the line and crooked as a snake. Is there some > kind of secret here? I don't think that a straightedge would help. > We've gone back to using a circular saw- much more dangerous. Any > suggestions are more than welcome. > Thanks! > Paul McCloud > San Diego, CA
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