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Here is a picture of a one inch sander with a clamped board behind using =
short ends of angle brackets to serve as a stop. Adjust position with a =
straight edge against the belt and clamp with a couple of squeeze =
clamps.
Now the second picture shows how you can just zip off the overhang =
without taking a bunch of wood off the key. First time I tried this =
without the stop, the dam key almost disappeared. Use 35 or 50 grit =
belts. Works fast.
Carl Meyer PTG assoc
Santa Clara, Ca.
----- Original Message -----=20
From: Michael Spalding=20
To: Pianotech List=20
Sent: Sunday, February 05, 2006 3:13 AM
Subject: RE: Key Button Installation
Terry,
David Betts gave a class on this (in Nashville?). Can't find the =
handout. For each section of keys, cut the new buttons to the average =
angle and wider than the key. Installation is in the keyframe in two =
batches, every other key so you have clearance in between. Or three =
batches, if you want to do the blacks separate from the whites. Keys =
resting on wooden bars so they are level and at the right height. May =
have to remove front punchings. Straight edge on top of keys along =
front of buttons for alignment, both angular and front-to-back. =
Side-to-side alignment is provided by the balance rail pin. No clamps =
required: Tite-bond, hold in place for count of 7, move on. When =
fully cured, trim flush to key with band saw, finish with sandpaper =
block. 2 hours sounds optimistic, would you settle for 4 to 5? Clear =
as mud??
Mike=20
----- Original Message -----=20
From: Farrell=20
To: pianotech@ptg.org
Sent: 2/4/2006 10:02:19 PM=20
Subject: Key Button Installation
I need to install new key buttons on 88 keys. Never done it before. =
I have the Journals on CD, but have never been able to do a search on =
them. I found an old article by Fern Henry that described a very simple =
method/jig to do this task. The few articles I have found suggest that =
many techs prefer to replace button rather than rebush and complete the =
task in about two hours. In two hours, following a modified Fern Henry =
method, I have eight keys done. I've got 80 to go. At this pace it will =
take me the better part of a week to install a set of key buttons. Is =
anyone aware of a good article in the PTG Journal that describes the =
procedure? I see the Jaras Key Button jig in the Schaff catalog - anyone =
have an opinion on that? Anyone got any other =
favorite/excellent-result/fast method of replacing key buttons?
Thanks for any input.
Terry Farrell
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