stretching wire

John Delacour JD at Pianomaker.co.uk
Mon Apr 21 17:03:12 MDT 2008


At 20:29 -0500 20/4/08, you wrote:

>Well I have to admit this is very compelling.
>I am tentatively sliding off the agnostic fence to join you.

Welcome!

Although I have massive 10ft I-beams with 30mm web supporting my 
upper floor, which I was planning to use for a vertical test, I have 
decided today to do the test horizontally on the bass string making 
machine.  The apparatus is as shown below.  The wire is given a 
normal English eye, hooked onto the machine and tensioned with a 
determined weight.  Near the eye end it passes through a clamp at the 
end of a square steel tube that lies free on the bed of the machine. 
Any movement owing to the eye tightening up will therefore move the 
tube bodily and not affect the results.  At the far end of the tube a 
ball (eg. split shot) is clamped to the wire and makes contact with a 
lightly-sprung pointer, behind which is a dial.  The tension is 
applied to the wire and the tube is adjusted on the bed of the 
machine so that the pointer is upright and pointing to zero on the 
dial.  The wire is then clamped at the hook end.  This operation must 
be done as quickly as possible after the load is applied.

This apparatus keeps the wire under a constant tension by means of 
the dead weight at the left end of the machine.  Though slight 
movements in temperature are hardly significant in any case, the 
apparatus compensates for any change by the fact that the steel tube 
will expand as well as the wire.  Any movement at the eye is isolated 
by the design from the test length.  Since only light clamping is 
required to secure the wire to the compensating tube, there is no 
distortion of the wire at either extremity of the test length.  Any 
movement of the pointer over a period of time can thus be attributed 
exclusively to an elongation of the test length.

Does anyone see any fault in principle with the apparatus?



___________________________________________
 From Oscar Faber's Reinforced Concrete 
<http://books.google.co.uk/books?hl=en&id=_8JJewhwDnQC&dq>


STEEL STRESSES

Steel stresses are limited to provide a margin of safety on the 
steel, and also to avoid excessive stress-relaxation due to creep of 
the steel.  In this way, the risk of permanent deformation from 
overload is also reduced.

For hard-drawn steel wire, C.P. 115 (1959) recommends the initial 
tensile stress should not exceed 70 per cent of the ultimate 
strength, or the 0.2 per cent proof stress, whichever is the less. 
To reduce loss of prestress due to creep of as-drawn wires, a 10 
percent overstress is sometimes held for two minutes.

For alloy-steel bars the initial tensile stress should not exceed 70 
per cent of the ultimate strength, nor 85 per cent of the 0.2 per 
cent proof stress, whichever is the less.
___________________________________________

JD
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