[pianotech] How-To Build a Pin Zapper

Michael Magness IFixPianos at yahoo.com
Wed Dec 31 11:49:58 PST 2008


We used to build our own here in our little corner of Wisconsin and it's not
all that difficult.

All of the necessary parts can be acquired from a hardware store or home
center. A doorbell transformer 10 to 14 volt is sufficient, some AC cord and
an AC plug for the AC side of the transformer. Some DC wire about 10 gauge
is sufficient and some connectors both the crimp kind for splicing 2 ends
together and the round ended kind to bolt through. A  small piece of
masonite, hardboard or even pegboard about 1/2" X 3/4" and a large tweezers
and lastly a small diameter non-metallic bolt and nut.
You begin by disconnecting the two arms of the tweezers, you can also make
the tweezer arms from old hack saw blades cut in half, grinding one end to a
point and bending it over.
Clamp the tweezer arms with the masonite or whatever you choose to use,
between them and drill a hole large enough for the small bolt to fit
through.

Attach the AC cords to the approriate ends of the transformer and the plug
to the end of the cord. (I used an old lamp cord with a pre-molded
plug) Attach the 10 Ga wires to the DC side of the transformer, attach the
round ended connectors to the open ends of the wire and attach those ends on
either side of the tweezers with the bolt and nut and washers if necessary.
You might want to mount it on a small board for portability and ease of
storage.

Plug it in and lightly touch the ends to one another if you see a spark you
have succeeded, if not check your connections. Remember it is important that
the two "sides" of the "circuit" or tweezers are insulated from one another
until they contact the center pin

When using this device do not hold it on the pin ends longer than a few
seconds, they heat up VERY quickly!

Don't ask me how I know!
(grin)
Mike

I intend to live forever. So far, so good.
Steven Wright


Michael Magness
Magness Piano Service
608-786-4404
www.IFixPianos.com
email mike at ifixpianos.com
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