[pianotech] Brass Inlay Repair on S & S Former Concert Grand

Greg Newell gnewell at ameritech.net
Thu May 21 06:09:41 MDT 2009


OK, That makes more sense. Sorry for being so obtuse.

 

Greg Newell

Greg's Piano Forté

www.gregspianoforte.com

216-226-3791 (office)

216-470-8634 (mobile)

 

From: pianotech-bounces at ptg.org [mailto:pianotech-bounces at ptg.org] On Behalf
Of Tom Driscoll
Sent: Thursday, May 21, 2009 8:02 AM
To: pianotech at ptg.org
Subject: Re: [pianotech] Brass Inlay Repair on S & S Former Concert Grand

 

I believe it's an image of a lyre on the "audience" side of the piano. I
never realized that the finish was built up around the brass.

Tom D.

----- Original Message ----- 

From: Greg Newell <mailto:gnewell at ameritech.net>  

To: pianotech at ptg.org 

Sent: Thursday, May 21, 2009 7:41 AM

Subject: Re: [pianotech] Brass Inlay Repair on S & S Former Concert Grand

 

Agreed! This list is a great source for info. Speaking of which 
 just what
decal are we talking about here? I’ve never seen one on the lyre. What did I
miss?

 

Greg Newell

Greg's Piano Forté

www.gregspianoforte.com

216-226-3791 (office)

216-470-8634 (mobile)

 

From: pianotech-bounces at ptg.org [mailto:pianotech-bounces at ptg.org] On Behalf
Of PAULREVENKOJONES at aol.com
Sent: Thursday, May 21, 2009 1:58 AM
To: pianotech at ptg.org
Subject: Re: [pianotech] Brass Inlay Repair on S & S Former Concert Grand

 

I just have to say that this is the epitome of what communication on this
list is about. My kudos to Bill Monroe for taking the time and effort to
make a very clear picture of the process and its pitfalls. 

 

Thanks, Bill.

 

Paul

 

In a message dated 5/20/2009 11:01:43 P.M. Central Daylight Time,
bill at a440piano.net writes:

Hi Thomas,

I've done just this repair.  As others have suggested, it's a little
troubling.  In the end, my experience was, well......OK.  Two new brass
"decals" later (yes, then entire onlay must be purchased each time, logo and
lettering), the results were fine from the audience.  There are a number of
problems with this mess.

First:  If the brass lifting is very minor, you can try the tiniest amount
of thin CA.  Using a jewelers oiler is probably the best option.  The finest
supply house hypo really delivers more than you need and the needle forces
you to lift the brass more than is desirable.  Sometimes this can work.
When it fails go to......

Second:  You can try removing the old lyre onlay very carefully (maybe
heating as Jon suggested) and then fitting the new only in the old lacquer
shadow.  I tried this, gave up.  The details of the brass onlay are so fine
it is nearly impossible to get it to just "drop in" to the old lacquer
shadow.  And, if it doesn't just "drop-in" you'll have to pull it back off
to reposition - which means you'll bend the brass out in the process.  If by
some minor miracle this works for you, proceed to "Fourth."  And, for those
of us living in reality, when that doesn't work either........

Third:  What worked for me was removing the entire piece (use whatever
indexing method you like for replacing it).  I wouldn't worry about chipping
the edges of the lacquer, for your next step will be to............wet sand
the lyre area starting at 220 to take down the buildup of clear that was
around the original lyre onlay.  I sanded an extended area, basically from
the lettering up to the top of the treble side, staying away from the edges
which are usually either already burned through from the factory, or soon to
be by you.  Basically, you are trying to make it so the area around the new
onlay won't "pop" as a repair.  Once the buildup that was around the
original onlay was worked down "a bit," I sanded up to p400.  Then apply the
new lyre onlay.

Fourth:  Once you have the new onlay installed, give the treble side a
couple or three "mist coats" of lacquer (you can get it in a rattle can,
either from S&S or from Walter Wurdack company.  Then I did a clear doty
type of touch up around the lyre to fill in any major unevenness in the
finish.  A medium coat of clear, come back tomorrow and sand level, fill in
any remaining holes/divots doty style, another medium coat.  Come back
tomorrow, heavy coat, next day, level and heavy coat..............ad
infinitum, ad nauseum.  You must also take care to feather in the new
lacquer with the old finish, I usually aim to taper the spray off at the
middle of the outside treble case curve, and the entire treble case side
ends up getting sprayed before it's done.

This is a challenging repair.  Best in the shop.  It shouldn't be done in
someones home - too much spraying, too much wet sanding, too much chance of
having the finish mucked up with daily traffic, too many trips to make the
repair (DAMHIK).  You are spraying lacquer - the entire piano needs to be
covered - I taped the cover cloth to the top of the treble side rim and then
up and over the piano to prevent any lacquer from getting into the belly
area.  

When you are wet sanding to prep the area for the new onlay, DO NOT use any
lubricant other than water.  It can cause you all manner of trouble getting
the new onlay to adhere.  Again, DAMHIK.

For the final sand, it's to p400 for me, with water/wool lube and then to
0000 wool with water/wool lube, then polish.

It really is quite a time consuming repair.  

William R. Monroe



On Wed, May 20, 2009 at 3:02 PM, Jon Page <jonpage at comcast.net> wrote:

The thin brass is not an inlay, it's an onlay or applique. As Paul stated,
the finish is built up around it. Even if you can purchase the solitary "S"
without having to but the whole applique, you will also be extremely
lucky to remove the old letter without chipping the margins.

Maybe applying heat with an iron (surface protected with a cloth)
to the "S" will soften the glue and margins enough to limit damage.

The whole area will then need to be sanded through the clear
protective coat to make the color and patina make on the brass
and a clear coat put over it all.

If they want it all looking the same, remove all the other letters
and leave the black silhouette.
-- 

Regards,

Jon Page

 

 


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