I think I responded to this in my other post but the process of using the Lakewood product is a simple molded fill, no cutting, preshaping the receiving end or fine tuning the size of the wood insert. The finishing benefits I outlined in my other post. In terms of the ease of achieving the final look, for me, I think the Lakewood product will be the best. YMMV. Again, I appreciate everyone's input. Not interested in getting into an argument here. I just wanted to hear different approaches and I have, thank you. I think I've made a decision about it though. David Love www.davidlovepianos.com -----Original Message----- From: pianotech-bounces at ptg.org [mailto:pianotech-bounces at ptg.org] On Behalf Of Encore Pianos Sent: Wednesday, June 06, 2012 7:34 AM To: pianotech at ptg.org Subject: Re: [pianotech] Finish Repair Question - Should be Case Repair Question Yes, you would want to start by taking your square and laying it on top of the rim at each end and scoring a mark. Then taking a chisel and cutting it out as cleanly as possible to be squared in that corner and at 90 degrees. I would epoxy the wood piece in and to fill any voids that might exist with strength, then follow that with wood putty of choice to fill the small gaps remaining, then sand it level. I don't see what the difficulty is here. The width of the piece will be more or less the same from end to end, so you can mike that with your caliper from the rest of the original piece, same for the length (although I would cut it a tad overlong and then fit it.) You can measure the angle of the piece referencing it from the arm, and duplicate that cut on your table saw. With the depth cut to be just a bit too thick, then you can carefully thin it on a stationary belt sander. At that point you are pretty much there, other than indexing it in place with pins before you glue it. Since you have given your reasons why you think it would be more work to make a wood piece, then I will ask you why it would be less work to make the piece using Abatron or Lakewood or another polyester putty? What about that process would make it the job less time consuming and of the same quality or better? Will Truitt -----Original Message----- From: pianotech-bounces at ptg.org [mailto:pianotech-bounces at ptg.org] On Behalf Of David Love Sent: Wednesday, June 06, 2012 10:03 AM To: pianotech at ptg.org Subject: Re: [pianotech] Finish Repair Question - Should be Case Repair Question Actually, fitting a piece of wood would probably require the most work as I see it. The section is not quite precisely cut at present and would have to be squared and leveled. The wood would have to be cut to size very closely as access to do leveling after is somewhat limited would be the slowest and most difficult to sand level being made of wood. The ends would still have to be filled and blended afterwards and then you'd have three different surface materials to match and blend. Ruth Phillips just sent me a sequence of photos that utilize her wood rebuilder product which I'm tempted to use. Thank you all for your input. David Love www.davidlovepianos.com -----Original Message----- From: pianotech-bounces at ptg.org [mailto:pianotech-bounces at ptg.org] On Behalf Of Encore Pianos Sent: Wednesday, June 06, 2012 5:39 AM To: pianotech at ptg.org Subject: Re: [pianotech] Finish Repair Question - Should be Case Repair Question Thank you for making my point in the fewest words possible. :-) Will -----Original Message----- From: pianotech-bounces at ptg.org [mailto:pianotech-bounces at ptg.org] On Behalf Of Jon Page Sent: Wednesday, June 06, 2012 6:48 AM To: pianotech at ptg.org Subject: Re: [pianotech] Finish Repair Question - Should be Case Repair Question You could have fitted a piece of wood in there and have been done with it already. -- Regards, Jon Page
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