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<DIV><FONT size=2>Hello Terry,</FONT></DIV>
<DIV> </DIV>
<DIV><FONT size=2>The switch in our Humidistat has a synthetic polymer =
band. You can see it if you look through the vent holes on the =
side of the
Humidistat. It will either be a clear polymer band or a white =
woven
polymer band.</FONT></DIV>
<DIV><FONT size=2></FONT> </DIV>
<DIV><FONT size=2>As moisture flows into the Humidistat the =
band absorbs
moisture and swells. Eventually it swells enough to trigger a =
mechanical
switch which energizes the Dehumidifier outlet and shuts off the =
Humidifier
outlet. Then drier air enters the Humidistat and the band begins =
to
shrink. Eventually it shrinks enough to trigger a second =
mechanical
switching action which causes the Humidifier outlet to be energized and =
the
Dehumidifier outlet to be shut off.</FONT></DIV>
<DIV> </DIV>
<DIV><FONT size=2>In our humidity controlled test rooms the cycle =
generally
takes 3-4 hours with the Humidifier being on two thirds of the =
time
and the Dehumidifier being on a third of the time. Say we have a =
system
installed in a vertical piano and we have a backside cover on the
instrument. A typical calibration for the Humidistat would be a =
lower set
point of 39% relative humidity and an upper set point of 45%. If =
we place
a good hygrometer probe on the Humidistat and record the readings =
during
the cycling we can see a range of 35% to 65% relative =
humidity. So we
can get up to 20% "overshoot" on humidification and a few percent =
on
"dehumidification". Now after cycling has =
been established we
bring the test room relative humidity up to 70% and hold it there for =
several
weeks. The soundboard stabilizes after a few days at an =
equilibrium
moisture content of 8.0% and then remains there +/- .1%. =
Then we
lower the relative humidity in the test room to 20% and again hold it =
there for
a few weeks. The equilibrium moisture content of the soundboard
restabilizes at 7.2% and then remains there +/- .1%. Then we =
conduct the
test again, but without a Climate Control System. At 70% =
relative
humidity in the room the soundboard stabilizes at 10.8% equilibrium =
moisture
content. At 20% relative humidity the sounboard stabilizes at 5.0% =
equilibrium moisture content. So the System reduces the =
differential
from almost 6% to 0.8%. With a Backside Vertical System or a Grand =
System
with an undercover we can get down to a differential of 0.2%. My =
point is
that even though the piano is seeing a controlled repeatable cycle of =
relative
humidity which is larger than one might expect, the soundboard =
equilibrates and
provides pitch stability to the instrument.</FONT></DIV>
<DIV> </DIV>
<DIV><FONT size=2>Electronic sensors measure relative humidity by =
evaluating changes in resistance or capacitance in the air. =
Capacitor
based systems are generally more accurate and more =
expensive. All
electronic sensors react within a few minutes to a change in relative
humidity. The least expensive equilibrate within 30 minutes and =
these are
what you find in the inexpensive hygrometers. Very expensive ones
equilibrate very quickly. While they are called electronic sensors =
they
really are in a sense measuring electrochemical events. The =
responsive of
the sensors deteriorates with time, as I understand it, due to films =
building on
the sensor points resulting in a variable response to measuring the
electrochemical event. Thus they drift over time, so they =
require
replacement or recalibration. The very expensive hygrometers we =
use are
not immune to this. We have to return them to the factory for =
recailibration annually. What we are looking for at Dampp-Chaser =
is an
affordable electronic sensor that has minimal drift and a fast =
response.
So far we haven't found it.</FONT></DIV>
<DIV><FONT size=2></FONT> </DIV>
<DIV><FONT size=2>I hope this helps.</FONT></DIV>
<DIV> </DIV>
<DIV><FONT size=2>Roger</FONT></DIV>
<DIV> </DIV>
<DIV><FONT size=2>ps - Terry, I am copying some of my staff on this as =
Tammy and
Mitch help me with technical customer service. I hope you don't
mind.</FONT></DIV>
<BLOCKQUOTE
style="BORDER-LEFT: #000000 2px solid; MARGIN-LEFT: 5px; MARGIN-RIGHT: =
0px; PADDING-LEFT: 5px; PADDING-RIGHT: 0px">
<DIV style="FONT: 10pt arial">----- Original Message ----- </DIV>
<DIV
style="BACKGROUND: #e4e4e4; FONT: 10pt arial; font-color: =
black"><B>From:</B>
<A href="mailto:mfarrel2@tampabay.rr.com"
title=mfarrel2@tampabay.rr.com>Farrell</A> </DIV>
<DIV style="FONT: 10pt arial"><B>To:</B> <A
href="mailto:roger@dampp-chaser.com"
title=roger@dampp-chaser.com>roger@dampp-chaser.com</A> </DIV>
<DIV style="FONT: 10pt arial"><B>Sent:</B> Tuesday, January 16, 2001 =
8:36
PM</DIV>
<DIV style="FONT: 10pt arial"><B>Subject:</B> Re: Climate Control
Promotion</DIV>
<DIV><BR></DIV>
<DIV>Thank you Roger for your very informative response. You stated =
your
position well, and I think I have a much better feel for the role =
these
inexpensive hygrometers should be allowed to play.</DIV>
<DIV> </DIV>
<DIV>However, having a bit of a background in wood technology, I =
really try to
thoroughly understand climate control on pianos. You wrote of =
humidistat
"overshoot". I do not understand what it is you are referring to. See =
below
-</DIV>
<DIV> </DIV>
<DIV>"The sensing band in the Humidistat is slow to respond to a =
rapid
increase in humidity, and one observes "overshoot" where =
higher than
expected relative humidity levels are recorded by a hygrometer placed =
in the
vicinity of the Humidistat."</DIV>
<DIV> </DIV>
<DIV>"We experiment with electronic sensors that respond quickly to =
avoid the
"overshoot"."</DIV>
<DIV> </DIV>
<DIV>Could you please expand on this a bit to clarify?</DIV>
<DIV> </DIV>
<DIV>Additionally, or specifically, I am curious as to how fast do the =
Humidistats respond. Is there anything you can say about that without
Fed-Exing a 120 page report to me (I realize a good explanation might =
require
just that)?</DIV>
<DIV> </DIV>
<DIV>Thanks again for your input. I really appreciate it. If you think =
your
response would be of interest to the pianotec list, please post it =
there - I
would think it might.</DIV>
<DIV> </DIV>
<DIV>Terry Farrell<BR>Piano Tuning & Service<BR>Tampa, =
Florida<BR><A
=
href="mailto:mfarrel2@tampabay.rr.com">mfarrel2@tampabay.rr.com</A></DI=
V>
<BLOCKQUOTE
style="BORDER-LEFT: #000000 2px solid; MARGIN-LEFT: 5px; =
MARGIN-RIGHT: 0px; PADDING-LEFT: 5px; PADDING-RIGHT: 0px">
<DIV style="FONT: 10pt arial">----- Original Message ----- </DIV>
<DIV
style="BACKGROUND: #e4e4e4; FONT: 10pt arial; font-color: =
black"><B>From:</B>
<A href="mailto:roger@dampp-chaser.com" =
title=roger@dampp-chaser.com>Roger
Wheelock</A> </DIV>
<DIV style="FONT: 10pt arial"><B>To:</B> <A =
href="mailto:pianotech@ptg.org"
title=pianotech@ptg.org>pianotech@ptg.org</A> </DIV>
<DIV style="FONT: 10pt arial"><B>Cc:</B> <A
href="mailto:gayle@dampp-chaser.com" =
title=gayle@dampp-chaser.com>Gayle
Mair</A> ; <A href="mailto:mitchell_smith@dampp-chaser.com"
=
title=mitchell_smith@dampp-chaser.com>mitchell_smith@dampp-chaser.com</=
A> ;
<A href="mailto:tammy_bradley@dampp-chaser.com"
=
title=tammy_bradley@dampp-chaser.com>tammy_bradley@dampp-chaser.com</A>=
</DIV>
<DIV style="FONT: 10pt arial"><B>Sent:</B> Tuesday, January 16, =
2001 4:53
PM</DIV>
<DIV style="FONT: 10pt arial"><B>Subject:</B> Re: Climate Control
Promotion</DIV>
<DIV><BR></DIV>
<DIV><FONT size=2>Dear List,</FONT></DIV>
<DIV> </DIV>
<DIV><FONT size=2>I offer the following in hopes of shedding some =
light on
relative humidity readings measured with inexpensive digital =
hygrometers
inside a piano when a Dampp-Chaser Climate Control System is
operating. I will use the hygrometer we distribute as an
example. Please note that we only distribute this hygrometer =
as a tool
to use in showing a piano owner the extremes of relative humidity he =
or she
might experience in the home. We have never promoted it as a =
tool for
technical or scientific studies. In our testing we use =
hygrometers
that range in cost from approximately $500 to $1500. We =
believe that
one needs to invest over $100 to get a reasonable tool to use in =
testing
System performance.</FONT></DIV>
<DIV><FONT size=2></FONT> </DIV>
<DIV><FONT size=2>We have switched hygrometer manufacturers and do =
provide a
slightly better hygrometer than we initially distributed.
But even these are only moderately accurate, reasonably precise =
and the
sensor will drift significantly with time. (This is simply the =
nature
of the inexpensive electronic sensor in these instruments.) So =
kindly
understand our intention was to provide a tool where you could show =
a piano
owner a 40-50% relative humidity swing had occurred when the =
hygrometer was
left in their home for a period of time.</FONT></DIV>
<DIV> </DIV>
<DIV><FONT size=2>The other source of some confusion is in how the =
Climate
Control System operates. The Humidistat contains an =
electromechanical
switch. We measure the calibration of each switch in one of =
our
humidity controlled test rooms. Here we bring the humidity up =
to about
65% and down to about 30% very slowly over a 20-hour period. =
Computers
record the upper and lower set point for each switch and our regular =
Humidistats now have a six percent range with the average of the two =
set
points falling between 42% and 44% relative humidity.</FONT></DIV>
<DIV> </DIV>
<DIV><FONT size=2>When a Climate Control System is =
functioning within
the piano the relative humidity rises and falls much faster
than the twenty hours of controlled humidity change the =
switch
experienced in our calibration test room. The sensing band in =
the
Humidistat is slow to respond to a rapid increase in humidity, =
and
one observes "overshoot" where higher than expected =
relative
humidity levels are recorded by a hygrometer placed in the vicinity =
of the
Humidistat. We observe these in our product =
development humidity
controlled test rooms. Here, however, we are also measuring =
soundboard
equilibrium moisture content. What we find is that we get good =
stabilization of the moisture level in the soundboard. We =
use
relative humidity as a surrogate for moisture content in =
wood.
Unfortunately they do not always directly correlate at any =
given point
in time. The soundboard tends to equilibrate at constant =
moisture
content while relative humidity is cycling in a controllable, =
repeatable
cycle. The equilibration of soundboard moisture content is the =
driving
force for all our product development research, and this is =
reflected
by the pitch stability which our product can provide to the =
piano.
We discuss our product in terms of relative humidity, only
because it is a concept that a layperson can easily
grasp.</FONT></DIV>
<DIV><FONT size=2></FONT> </DIV>
<DIV><FONT size=2>I am one who believes in under promising and =
over
delivering. I only recommend the hygrometer as a sales =
tool. I
only claim the Climate Control System will help to provide =
pitch
stability.</FONT></DIV>
<DIV><FONT size=2></FONT> </DIV>
<DIV><FONT size=2>Maintenance of pitch stability is directly =
dependent on
how confined the space is in which the Climate Control System
operates. We have introduced a back side cover for =
vertical
pianos that provides better confinement. We continue work on a =
grand
undercover to provide the same benefit. We are pleased to have =
received patents last year for both of these =
systems.</FONT></DIV>
<DIV><FONT size=2></FONT> </DIV>
<DIV><FONT size=2>We also continue work on a better =
Humidistat. We
experiment with electronic sensors that respond quickly to avoid the =
"overshoot". Unfortunately, the ones we have examined all =
drift
significantly. (The electromechanical switch we now use does =
not
drift.) We cannot imagine a technician going in every year to =
replace a
sensor on a Humidistat. We do monitor R&D on humidity =
sensors and
hope that the ideal unit will come along in the future.</FONT></DIV>
<DIV><FONT size=2></FONT> </DIV>
<DIV><FONT size=2>I would be happy to answer questions any of =
you on
the list might have if you would like to email me privately. =
We at
Dampp-Chaser are genuinely thankful for your interest in our
products and appreciate the diversity of opinions offered in =
this
forum.</FONT></DIV>
<DIV> </DIV>
<DIV><FONT size=2>Roger Wheelock<BR>Dampp-Chaser Corporation<BR><A =
=
href="mailto:roger@dampp-chaser.com">roger@dampp-chaser.com</A><BR><A
=
href="http://www.dampp-chaser.com">www.dampp-chaser.com</A><BR></FONT><=
/DIV></BLOCKQUOTE></BLOCKQUOTE></BODY></HTML>