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<p class=MsoNormal><font size=2 color=navy face=Arial =
id="role_document"><span
style='font-size:10.0pt;font-family:Arial;color:navy'>I use small hand =
held
supporting jig which I made and supports the shanks from side play while =
it
rests on top of the flanges.<span =
style='mso-spacerun:yes'>&nbsp;&nbsp;
</span>I then trim the shanks one at a time with a Japanese fine tooth =
pull saw
that cuts them flush. <span style='mso-spacerun:yes'>&nbsp;</span>I =
often don&#8217;t
sand them after as the saw cuts them very close and I don&#8217;t like =
taking
the chance of stressing the centers with a disk sander.<span
style='mso-spacerun:yes'>&nbsp; </span><span
style='mso-spacerun:yes'>&nbsp;&nbsp;</span><o:p></o:p></span></font></=
p>

<p class=MsoNormal><font size=2 color=navy face=Arial><span =
style='font-size:
10.0pt;font-family:Arial;color:navy'><o:p>&nbsp;</o:p></span></font></p>

<p class=MsoNormal><font size=2 color=navy face=Arial><span =
style='font-size:
10.0pt;font-family:Arial;color:navy'>One problem with the belt sander =
technique
is that I prefer the sanding marks to lay perpendicular to the checking =
direction.
<span =
style='mso-spacerun:yes'>&nbsp;</span><o:p></o:p></span></font></p>

<p class=MsoNormal><font size=2 color=navy face=Arial><span =
style='font-size:
10.0pt;font-family:Arial;color:navy'><o:p>&nbsp;</o:p></span></font></p>

<p class=MsoNormal><st1:PersonName><font size=2 color=navy =
face=Arial><span
 style='font-size:10.0pt;font-family:Arial;color:navy'>Jon =
Page</span></font></st1:PersonName><font
size=2 color=navy face=Arial><span =
style='font-size:10.0pt;font-family:Arial;
color:navy'> <span class=GramE>has(</span>d) a system in which he =
trims the
shank and tails the hammers at the same time with a band saw (I =
believe).<span
style='mso-spacerun:yes'>&nbsp; </span>It does require removing the =
shanks from
the rail and building a pivoting jig, but it certainly seems to work for =
him. <span
style='mso-spacerun:yes'>&nbsp;</span>It is also very useful if you =
like to
measure the strike weights after the hammers are glued up which usually =
requires
removing them from the rail anyway. <span
style='mso-spacerun:yes'>&nbsp;</span><o:p></o:p></span></font></p>

<p class=MsoNormal><font size=2 color=navy face=Arial><span =
style='font-size:
10.0pt;font-family:Arial;color:navy'><o:p>&nbsp;</o:p></span></font></p>

<div>

<p><font size=2 color=navy face="Times New Roman"><span =
style='font-size:10.0pt;
color:navy;mso-no-proof:yes'>David Love<br>
</span></font><st1:PersonName><font size=2 color=navy><span =
style='font-size:
 =
10.0pt;color:navy;mso-no-proof:yes'>davidlovepianos@comcast.net</span></f=
ont></st1:PersonName><font
size=2 color=navy><span =
style='font-size:10.0pt;color:navy;mso-no-proof:yes'> =
</span></font><o:p></o:p></p>

</div>

<p class=MsoNormal style='margin-left:.5in'><font size=2 =
face=Tahoma><span
style='font-size:10.0pt;font-family:Tahoma'>-----Original =
Message-----<br>
<b><span style='font-weight:bold'>From:</span></b> =
pianotech-bounces@ptg.org
[mailto:pianotech-bounces@ptg.org] <b><span =
style='font-weight:bold'>On Behalf
Of </span></b></span></font><st1:PersonName><font size=2 =
face=Tahoma><span
 =
style='font-size:10.0pt;font-family:Tahoma'>Erwinspiano@aol.com</span><=
/font></st1:PersonName><font
size=2 face=Tahoma><span =
style='font-size:10.0pt;font-family:Tahoma'><br>
<b><span style='font-weight:bold'>Sent:</span></b> Friday, December =
17, 2004
5:29 PM<br>
<b><span style='font-weight:bold'>To:</span></b> pianotech@ptg.org<br>
<b><span style='font-weight:bold'>Subject:</span></b> shop tip =
trivia--trimming
shanks</span></font></p>

<p class=MsoNormal style='margin-left:.5in'><font size=3 =
face="Times New Roman"><span
style='font-size:12.0pt'><o:p>&nbsp;</o:p></span></font></p>

<div>

<p class=MsoNormal style='margin-left:.5in'><font size=2 =
color=black
face=Arial><span =
style='font-size:10.0pt;font-family:Arial;color:black'>&nbsp;&nbsp;
<o:p></o:p></span></font></p>

</div>

<div>

<p class=MsoNormal style='margin-left:.5in'><font size=3 =
color=black
face=Arial><span =
style='font-size:12.0pt;font-family:Arial;color:black'>&nbsp;
Hey guys</span></font><font size=2 color=black face=Arial><span
style='font-size:10.0pt;font-family:Arial;color:black'><o:p></o:p></spa=
n></font></p>

</div>

<div>

<p class=MsoNormal style='margin-left:.5in'><font size=3 =
color=black
face=Arial><span =
style='font-size:12.0pt;font-family:Arial;color:black'>&nbsp;
I've tried several ways of trimming the long ends of new shanks. For =
years I'd
clamp a section O shanks in a jaras or spurlock clamp &amp; then cut =
with a
small back saw. The set up got to be tedious recently &amp; frankly the
procedure isn't fool proof so I have started using the new pianotek =
center pin
cutters which are nicely made&nbsp;which&nbsp;cut cleanly enough to =
avoid tear
out of any wood that protrudes into the shank hole. What little is =
left&nbsp;I
remove by propping the shanks up on a straight edge, placing&nbsp;the =
action
right out on the edge of my bench &amp; removing the remainder with a =
3&quot;
by 18 inch belt sander with 120 ish paper. I use just the front roller
primarily. It's an easy process &amp; it also cleans up any minor =
imperfections
in hammer tail line. The tails are lightly roughed as well. I don't like =
tails
very &nbsp;roughened but it seems to help the intial seating of the tail =
in new
check leather.</span></font><font size=2 color=black =
face=Arial><span
style='font-size:10.0pt;font-family:Arial;color:black'><o:p></o:p></spa=
n></font></p>

</div>

<div>

<p class=MsoNormal style='margin-left:.5in'><font size=3 =
color=black
face=Arial><span =
style='font-size:12.0pt;font-family:Arial;color:black'>&nbsp;It's
important to screw the stack down to the bench for safety before
sanding&nbsp;so it doesn't flop on the floor. DAMHIK cause I haven't =
done it
Safety first ya know.</span></font><font size=2 color=black =
face=Arial><span
style='font-size:10.0pt;font-family:Arial;color:black'><o:p></o:p></spa=
n></font></p>

</div>

<div>

<p class=MsoNormal style='margin-left:.5in'><font size=3 =
color=black
face=Arial><span =
style='font-size:12.0pt;font-family:Arial;color:black'>&nbsp;What
do other do?</span></font><font size=2 color=black =
face=Arial><span
style='font-size:10.0pt;font-family:Arial;color:black'><o:p></o:p></spa=
n></font></p>

</div>

<div>

<p class=MsoNormal style='margin-left:.5in'><font size=3 =
color=black
face=Arial><span =
style='font-size:12.0pt;font-family:Arial;color:black'>&nbsp;&nbsp;
Merry Christmas</span></font><font size=2 color=black =
face=Arial><span
style='font-size:10.0pt;font-family:Arial;color:black'><o:p></o:p></spa=
n></font></p>

</div>

<div>

<p class=MsoNormal style='margin-left:.5in'><font size=3 =
color=black
face=Arial><span =
style='font-size:12.0pt;font-family:Arial;color:black'>&nbsp;&nbsp;
Dale Erwin <o:p></o:p></span></font></p>

<div>

<p class=MsoNormal style='margin-left:.5in'><font size=3 =
color=black
face=Arial><span =
style='font-size:12.0pt;font-family:Arial;color:black'>&nbsp;<o:p></o:p=
></span></font></p>

</div>

<div>

<p class=MsoNormal style='margin-left:.5in'><font size=2 =
color=black
face=Arial FAMILY=SANSSERIF PTSIZE=10><span =
style='font-size:10.0pt;font-family:
Arial;color:black'>Erwins Pianos Restorations <br>
4721 Parker Rd.<br>
Modesto, Ca 95357<br>
209-577-8397<br>
Rebuilt Steinway , Mason &amp;Hamlin Sales<br>
www.Erwinspiano.com</span></font><font color=black face=Arial><span
style='font-family:Arial;color:black'><o:p></o:p></span></font></p>

</div>

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