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<font size=3>David,<br>
<br>
This basic damper tray design is used in many brands of pianos.
Like anything, they can fail - especially when you have a good pedal
stomper at the keyboard. We find that the wood block fails just as
often as the flange does, and I daresay that damper tray pins also get
bent and work loose in other designs as well.<br>
<br>
To order any Kawai parts or get answers to questions, you should call
(800) 421-2177. We still have the technical bulletin which Jim
Harvey prepared for replacing these parts without removing all the
dampers. If you ask for piano parts, we can supply flanges and
blocks for these pianos. You should provide the model and serial
number to be sure we send the right one.<br>
<br>
To prevent these from breaking again, adjust the pedal stop capstan under
the keybed down so that the dampers are not lifted too high. In
almost all cases where the damper tray pivots have broken, you will find
that the dampers are being lifted too far, and the levers are jamming on
the upstop rail. In many cases I find that the trap lever stop
capstan has also been forced up into the keybed by heavy pedal
stomping!<br>
<br>
After the pedal stop capstan is adjusted, stomp hard on the pedal
yourself to make sure it won't be pushed up into the keybed during
use. If it is loose, take out the capstan, insert a strip of
buckskin coated with white glue into the hole, and re-install the
capstan.<br>
<br>
If the pedal stop is solid and adjusted correctly (the dampers should
lift the same or slightly less with the pedal compared with a sharp key),
and the upstop is also adjusted correctly, and if you make sure the
damper tray center pins are nice and snug fitting (much tighter than a
normal action center), you should have a reliable system. Keep an
eye on the adjustments at each tuning, and you should prevent further
damage.<br>
<br>
Don Mannino RPT<br>
<br>
At 08:35 PM 1/29/01 +0000, you wrote:<br>
<blockquote type=cite class=cite cite>List:<br>
<br>
I've run into this problem on several Kawai grands and am interested in
any input. The plastic flanges that hinge the underlever tray
either break or the pins get loose or shear off. Access to these
without removing the dampers seems most difficult. Any suggestions
as to how to approach replacing these flanges without removing all the
dampers would be appreciated. I am inclined to replace these
flanges with wooden flanges. <br>
Is this a standard flange? Available from?<br>
<br>
Thanks<br>
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