[CAUT] FW: Re: Yamaha spring cord replacement

David Ilvedson ilvey at sbcglobal.net
Sun Jun 4 16:00:45 MDT 2006





This is a forwarded message
From: "Clark Sprague" 
To: Pianotech 
Received: 9/21/2005 5:33:47 PM
Subject: Re: Yamaha spring cord replacement


I've used #6 Fly line, worked well!  Clark A. Sprague, RPT
----- Original Message ----- 
From: Joe And Penny Goss 
To: ilvey at sbcglobal.net ; Pianotech 
Sent: Wednesday, September 21, 2005 12:01 PM
Subject: Re: Yamaha spring cord replacement


Use SPIDER WIRE available in fishing supply stores Walmart etc.
Joe Goss RPT
Mother Goose Tools
imatunr at srvinet.com
www.mothergoosetools.com
----- Original Message ----- 
From: David Ilvedson 
To: pianotech at ptg.org 
Sent: Wednesday, September 21, 2005 9:39 AM
Subject: Re: Yamaha spring cord replacement



I would only ask where do we get the dacron of appropriate size?
David I.
PS   Good description Tom!




Original message
From: Piannaman at aol.com
To: pianotech at ptg.org
Received: 9/21/2005 3:29:38 AM
Subject: Re: Yamaha spring cord replacement


In a message dated 9/21/2005 6:43:43 AM Pacific Standard Time, piano57 at insightbb.com writes:
Hello folks who are more organized than I am,
 
Oh groan. I saved the instructions (on a disk) for replacing those pesky little spring cords and now I can't find it.  Would someone please send them along to me  (You know, the instructions that include removing the hammer rail.).  Though I read them--a long time ago--I can't remember all the details (Guess I've been eating too many aluminum bushing cauls), like how long the job is supposed to take.
 
Thanks,
 
Barbara Richmond, RPT
 
Barbara,
 
Here are instructions.  I got them from Tom Cole, RPT.  He can do it in around 2 hours, give or take. I'm sure his shop area is far more efficiently organized than what I was using at the time.  The first time took me around 4, second time was about 3 hours.  I see another one on the horizon soon!
 
Dave Stahl
 
 
Problem:
Hammer return spring cords are breaking due to unknown cause
Symptoms:
Cords have become a brownish color
Random breakage is occuring
Touchweight is affected on some notes; hammer sometimes falls into strings on slow release
Solutions:
Replace hammer flanges
Replace cords
Condition of action:
If condition of the hammers, pinning, and travelling/mating to strings all good, replace cords.
If pinning is poor then flange replacement may be a better option.
Cord Replacement Procedure:
1. Place action in action cradle
2. Remove hammer rest rail and treble bracket
3. Loosen hammer butt plate screws
4. Remove hammer assemblies from flanges and let hang from bridle wires
5. Straighten any bent return springs
6. Tighten all hammer/damper/wippen flange screws
7. Tilt action 90° so that the hammer flange cord slots face up
8. Using specially adapted shimming chisel, clean slots and vacuum up debris
9. Wrap 90+ turns on dowel with new cord and cut turns with razor
10. Glue one end of each piece to one slot on each flange
11. Return to the first flange and trim each cord to length
12. Glue other end to remaining slot; check with gauge
13. Replace hammers; tighten butt plate screws; hook springs under flange cords as you go
14. Replace hammer rest rail bracket and reinstall rest rail
15. Final check; jack springs engaged with jacks, spring cords in hook of hammer return springs, bridal tapes not twisted
Tools and Materials:
® flange screwdriver
® thin screwdriver
® Phillips screwdriver
® shimming chisel modified to clean flange slots
® glue applicator (syringe) filled with Tightbond
® end nippers with gauge
® action cradle
® replacement cord (braided Dacron of suitable diameter)
® 5/8" dowel [9/16"]
® blunted scriber
® gauge (dowel)
® razor
® forceps
® damp rag
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