James writes: << I used to (it has been since 1986 when I replaced my last block) have a brad point punch to mark the center of the hole through the plate marking the block and then drilling the holes with the drill press. The last thing I would do before begin stringing would be to insert the bushings and driving them (the pins) through the into the block. >> Me too! except that instead of a brad point punch, I use a 3/8" drill with a bit that is the same diameter as the plate holes, which leaves a shallow dimple in the block. This allows very accurate drilling of the holes in the drill press. I have used Falconwood blocks in several of the recording studios here. These are pianos that are often tuned 15-20 times a month, usually requiring every pin to be turned. After all of these years, I have had three pins that had to be replaced. They were all in the same spot, on one piano, so I really believe somebody spilled something in there, like valve oil, or who knows what....... With drill bit, feed, and speed, and sorting the pins, I have put these blocks in at about 120 in/lbs. and they have stayed there. I certainly didn't want to wrestle a "monster-block" four or five times a week, ( and I no longer tune Baldwin pianos, there are too many easier-to-work-with blocks out there for me to fight them) Regards, Ed Foote
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