"Celluloid Key Covering"

Joseph Garrett joegarrett@earthlink.net
Wed, 12 Jun 2002 14:58:40 -0700


Scott,
What you refer to as "Celluloid", may not be what we in this "colony" know
as celluloid! (Although we both speak English, there tis a difference, ya
know, mate. <G>)The first form of plastic was celluloid. It was EXTREMELY
flammable. This is what was used on the pre-ivory-ban key fronts. The more
modern plastic that is referred to as "Ivorine", is not as flammable and is
available from one supplier, in 2 thicknesses, (.050" & .060"). This is
available from Schaff.
IMHO the use of "Moulded" keytop material is substandard in many ways,
although there are those, out there, who have learned to do a credible job.
(flame suit firmly zipped up w/eye protection, ear protection and vapor
barriers armed.<G>) The Ivorine will be a better keytop, if trimmed properly
and of course properly glue with the appropriate glue, which is PVC-E. Those
who use the caustic "Contact Cement" get good results, as well. But, there
is a down-side to using Contact Cement: It degrades and loses it's adhesion
after about 20 years. This I know from personal experience. There is a third
glue that is made from Ivorine trimmings and Acetone. But again, it has it's
down-side. The darn stuff sticks too well, softens the plastic too much,
which shows every minute imperfection in the under-layment surface. Hence
the key tops get "wavy".
The machine, of record, for trimming Ivorine, is the "Oslund" System. This
machine is difficult to use, archaic and difficult to keep in adjustment.
Much hand filing is always necessary with Ivorine and this system. I know
this is why most prefer the "moulded" tops. "Moulded" tops would be ok IF
all keys were dimensionally the same. (NOT!!!)
Best Regards,
Joe Garrett, RPT, (Oregon)



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