>> I would love to hear some of the methods for trimming excess grand shanks. >> It's always been a struggle for me. I've used hand jigsaws, small drum >> sanders, flexblades from Bill Spurlock, etc. Years ago I had a dremel > rotary Greetings, I prefit my hammers to the shanks, then when gluing up in the jig. I use the veterinarian's "nail clippers" to cut off the excess on each shank, right before I remove the hammer to put the glue goes on. I cut them as close to the back of the hammer's core as possible and it helps me put the hammer on exactly where it needs to be before I drop it back into the jig. I still use the disc sander to shape tails,(to scribed lines indicating half shank-length radii), and it cleans up any excess. REgards, Ed Foote
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