Yamaha spring cord replacement

Piannaman@aol.com Piannaman@aol.com
Wed, 21 Sep 2005 10:29:38 EDT


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In a message dated 9/21/2005 6:43:43 AM Pacific Standard Time, =20
piano57@insightbb.com writes:

Hello folks who are more organized than I  am,
=20
Oh groan. I saved the instructions (on a disk)  for replacing those pesky=20
little spring cords and now I can't find it.   Would someone please send the=
m=20
along to me  (You know, the instructions  that include removing the hammer=20
rail.).  Though I read them--a long time  ago--I can't remember all the deta=
ils=20
(Guess I've been eating too many  aluminum bushing cauls), like how long the=
 job=20
is supposed to  take.
=20
Thanks,
=20
Barbara Richmond,  RPT

=20

Barbara,
=20
Here are instructions.  I got them from Tom Cole, RPT.  He can do  it in=20
around 2 hours, give or take. I'm sure his shop area is far  more efficientl=
y=20
organized than what I was using at the time.  The  first time took me around=
 4,=20
second time was about 3 hours.  I see another  one on the horizon soon!
=20
Dave Stahl
=20
=20


Problem:
Hammer return spring cords are breaking due  to unknown cause
Symptoms:
Cords have become a brownish color
Random  breakage is occuring
Touchweight is affected on some notes; hammer sometimes  falls into strings=20
on slow release
Solutions:
Replace hammer  flanges
Replace cords
Condition of action:
If condition of the hammers,  pinning, and travelling/mating to strings all=20
good, replace cords.
If pinning  is poor then flange replacement may be a better option.
Cord Replacement  Procedure:
1. Place action in action cradle
2. Remove hammer rest rail and  treble bracket
3. Loosen hammer butt plate screws
4. Remove hammer  assemblies from flanges and let hang from bridle wires
5. Straighten any bent  return springs
6. Tighten all hammer/damper/wippen flange screws
7. Tilt  action 90=B0 so that the hammer flange cord slots face up
8. Using specially  adapted shimming chisel, clean slots and vacuum up debri=
s
9. Wrap 90+ turns  on dowel with new cord and cut turns with razor
10. Glue one end of each  piece to one slot on each flange
11. Return to the first flange and trim each  cord to length
12. Glue other end to remaining slot; check with gauge
13.  Replace hammers; tighten butt plate screws; hook springs under flange=20
cords as  you go
14. Replace hammer rest rail bracket and reinstall rest rail
15.  Final check; jack springs engaged with jacks, spring cords in hook of=20
hammer  return springs, bridal tapes not twisted
Tools and Materials:
=AE flange  screwdriver
=AE thin screwdriver
=AE Phillips screwdriver
=AE shimming chisel  modified to clean flange slots
=AE glue applicator (syringe) filled with  Tightbond
=AE end nippers with gauge
=AE action cradle
=AE replacement cord  (braided Dacron of suitable diameter)
=AE 5/8" dowel [9/16"]
=AE blunted  scriber
=AE gauge (dowel)
=AE razor
=AE forceps
=AE damp  rag


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