[pianotech] Broken Hammer Shanks

Michael Magness IFixPianos at yahoo.com
Wed Jan 21 17:03:47 PST 2009


On Wed, Jan 21, 2009 at 3:37 PM, Matthew Todd <toddpianoworks at att.net>wrote:

>   I went to service an old player upright today.  There are two broken
> hammer shanks, which I took with me.
>
> This will be my first go at angle boring, since one of the hammers is in
> the bass.
>
> I should have everything to do this project, but could I get some e-mails
> on some suggestions, etc?
>
> Thanks a lot!
>
> ***TODD PIANO WORKS*
> Matthew Todd, Piano Technician
> (979) 248-9578
> http://www.toddpianoworks.com
>


Hi Matthew,

I would strongly suggest you have everything with you to effect a repair
such as this on the spot. This is an every day repair for most techs. This
is not the type of repair you should be returning to your shop to prepare
and making a second trip to install. Most of the time this should be a 10 or
15 minute repair at the piano. The glue will tack in 30 minutes or less and
most of the time the hammer/new shank can be used to tune almost
immediately. I have and do suggest to customers allowing it to set for a few
hours before doing any heavy playing but for our purposes a few strikes to
tune are fine.

To angle bore a hammer, make certain the hammer "bottom" where the shank was
glued is flat, sand it if necessary, start the drill bit being very careful
to center it in the old shank, gently turning it to start your new hole. The
old shank material will be softer and a different color than the hammer
molding so following it should be fairly easy, after the drill is started
angle it to the appropriate angle. Stop every little bit to make certain you
haven't "wandered" off course. When you reach the bottom/top of the hole,
about 3/4 (or more) of the way through you have two options.
In order to "relieve" the hydraulic pressure of the glue(Titebond Aliphatic
Resin)you can either use a punch and punch a hole the rest of the way
through or using a sanding file, sand down one side of the new shank(after
cutting it to length) so that there is room for glue/air to escape next to
the shank in the hole.

I would also suggest sanding the other end of the shanks, where they will be
glued into the hammer butts, flat on one side and glueing them in first, the
flat side helps with ease of alignment both front to back and/or side to
side.

I hope this helps,
Mike
-- 
I intend to live forever. So far, so good.
Steven Wright


Michael Magness
Magness Piano Service
608-786-4404
www.IFixPianos.com
email mike at ifixpianos.com
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