String breakage revisited

Susan Kline skline@proaxis.com
Fri, 25 Apr 1997 17:11:57 -0700 (PDT)


Dear List,

Today I wrote Jim Coleman, Sr., about his contribution to the string
breakage thread. I didn't want to waste everybody's time (and possibly make
an idiot of myself) so I wrote him privately. I don't think I should keep
what came back to myself, so I'm forwarding it. My comments are interspersed
with his, so I've labeled them.

>Date: Fri, 25 Apr 1997 16:01:55 -0700 (MST)
>From: Jim <pianotoo@IMAP2.ASU.EDU>
>Subject: Re: thanks
>X-Sender: pianotoo@imap2.asu.edu
>To: Susan Kline <skline@proaxis.com>

[Susan:]
>> There was one thing I wondered about, but didn't want to question in front
>> of the list -- on the string breakage question.
>>
[Jim's post to the list, "string breakage" 4/8/97]
>> >IMHO the reason there is less string breakage when one lowers the pitch
>> >is that when you do bring it up with more confidence, you pass quickly
>> >over the former place of corrosion. It has been my practice to use the
>> >impact method of tuning hammer technique and especially on vertical
>> >pianos the first stress on the tuning pin is downward counteracted by
>> >the immediate turning of the pin.  As the pin springs back the string is
>> >tightened.  The tightening of the string occurs during the spring back
>> >instead of during the turning. Another consideration is that when one
>> >uses a smooth pull technique, there is greater tension over a longer
>> >period of time as one overcomes the frictional resistance, thereby
>> >causing more breakage. String breakage has come almost to
>> >a standstill since adopting the impact method. The same forces are at
>> >work on a Grand if one tunes from the 9:00 O'clock position using the
>> >impact method.  I usually do not change position for grands, but rely on
>> >the sudden movement of the impact method.
>> >
>> >Jim Coleman, Sr.
>> >
[Susan]
>> This feels very counter-intuitive to me. I imagine wanting a paper towel off
>> the roll, with one hand -- I give a sudden, sharp yank to separate it. My
>> general feeling is that if you don't want to break something, you bend it
>> gradually, and don't make any sudden moves.

[Jim, today]
>I should have emphasized that during the slow pull of an increased
>tension, with the resistance at the Agraffe, there is even more tension
>at the tuning pin end until the string renders thru the Agraffe. It is
>during this TIME that strings break at the tuning pin. It takes a finite
>amount of time for a string to break. There are two stresses involved at
>the tuning pin. One is the bending of the string around the pin. The
>other is the added tension from trying to overcome the resistance at the
>agraffe.  On a vertical piano with the tuning lever at about 2 to 3
>O'clock position, the first stress occurs before the second. After the
>downward stroke of the lever, the pin springs up and increases the tension
>of the upper portion of the string, breaking the resistance at the
>Agraffe. During this action, there is no additional stressing of
>the bending moment of the wire, only the addition of tension. Can you
>envision these two things happening at different times?
>
>During a smooth pull, using even the same clock position, The string
>bending moment is greater and also experiencing greater tension until the
>point of resistance is overcome and the string renders thru the
>agraffe or it breaks, whichever comes first.
>
>In studies which I did back in '67 using strain gauges to mark what
>happens when a string breaks. When tension is gradually added to a string
>without frictional resistances (such as agraffes) a string begins to
>yield a bit before it breaks.  This is where time enters the picture.
>
>Here are some examples of tests taken at the CGConn engineering labs while
>I was there.
>
>wire size    yield point    break point
>
>13           258 lbs        290
>13.5         267            303
>14           317            355
>15
>16           347            398
>18           431            487
>
>We didn't test every wire size. And sometimes there was some inconsistency
>in that a larger wire would break before a smaller wire.  We discovered
>that work-hardening played a part in this. We also learned that preheating
>wire would raise the yield point, but not affect the break point
>appreciably. Also we learned that prestressing the wire twice to the
>yield point would increase the yield point the third time, but not the
>break point.
>
>From all of this you can see where time enters into the picture. There is
>a measureable period of time between when the string comes to the yield
>point and the point where it breaks.  My impact method obviously
>allows me to live somewhere between the yield point and the break point,
>because I definitely do have less string breakage now than I used to have.
>
>Just today I had occasion to tune a piano which is very likely to
>experience string breakage during slight pitch raise. This piano had
>tuning pins which were very close to the bass V-bar. The pins were driven
>to normal depth, however, bass V-bars are higher than treble V-bars on
>console pianos. Typical examples of these are: Story & Clark consoles,
>Acrosonics (bottom row of pins), Gulbransen spinets and consoles, and
>the Chickering (which I did this morning).  The string approaches the
>tuning pin at such a high angle from the V-bar Agraffe pin that it tends
>to climb over the previous coil on the pin.  A brand new string can break
>easily at that point of greater bend. Before raising the pitch of this
>piano, I took the precaution of changing the angle of the coils on the
>pin and tapping the string back down under the previous coil.  In the past
>before utilizing this technique, I have had as many as 4 or 5 strings
>break on relatively new pianos.  Experience is a great teacher.  It's been
>years since I have been caught by that trap. Even on harpsichords with
>this coil jumping problem I have been able to avoid breakage by using the
>sudden impact method.
>
[Susan]
>> I don't see how there is a greater tension with a slow pull, either. There
>> is tension all the time, and it gradually increases as the pitch is raised,
>> and stays increased as long as the pitch is up. I don't understand how it
>> can be higher as the pitch is being raised than it is when it is left at the
>> higher pitch, unless there is a sudden jerk, when it would go extra high in
>> the tuning pin segment while waiting for the tension to render through.
>>
[Jim]
>There can be as much as 10 to 20 pounds greater tension in the segment
>between the tuning pin and agraffe as there is in the speaking length
>while pulling pitch up. The only way we judge tension is by the pitch we
>hear. We don't hear the pitch of the upper segment. unless it goes BANG!
>Oh, I hate that sound, don't you?  We usually tune above where we want the
>pitch to be in order to get the string tension equalized at pitch in the
>two main segments. Then we settle the pitch down, set the pin correctly
>and consider it a job well done.  In my video tapes, I illustrate how it
>is necessary to pull the pitch higher above the target pitch before
>settling while using a slow pull method. With the impact method, one does
>not need to go as far above pitch to have a stabilized string and pin.
>On a vertical piano, more over-pitching is required for a 12 O'clock
>tuning position than for a 2: O'clock position.  Likewise, a left handed
>9:00 O'clock position requires even a higher over-pitching before
>stabilizing. Anyone can do this simple test by ear or using a SAT.
>Once a person is convinced of this fact, then tuning vertical pianos from
>a 2 to 3 O'clock position makes more sense in regard to string breakage
>as well as to speed. In the 2 O'clock position, there is less over
>stressing and less settling, hence less time, less danger.
>
[Susan, closing comment]
>> I take your word for it that you are breaking fewer strings -- but I
>> certainly can't see why!
>>
[Jim]
>I hope some of the above will help you to see why.  You may post any
>of this to the list if you think it will help others.

+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++

As you can well imagine, I think it will help others (!) so I've posted it
_all_ to the list.

Thanks, Jim.

Susan

Susan Kline
skline@proaxis.com
P.O. Box 1651,
Philomath, OR 97370






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