Cyanoacrylates are extremely rapid curing adhesives known as
instant
adhesive or Super glue. These adhesives were
discovered by accident by
Dr. Harry Coover´s group at Eastman Chemical
Company while doing
some basic research on characterizing certain
polymers derived from a
chemical called ethylene.
A cyanoacrylate adhesive is a very rapid
curing adhesive also from the
acrylic family tree, but having a completely
different cure system.
Cyanoacrylate monomer is made from a complex
chemical process. The
monomer produces a very reactive
polymerization. The reaction or
polymerization process is stabilized and the
monomer kept in the liquid
state by the addition of a small amount of an
acid stabilizer material.
When a drop of cyanoacrylate adhesive is put
on the surface of a part, the
acid stabilizer molecules react with the water
molecules present on the
surface of the part from the relative humidity
in the air. The reaction of the
water and acid causes the acid stabilizer to
be neutralized. The
cyanoacrylate molecules then react with each
other and form polymer
chains without crosslinking.
The amount of stabilizer molecules in
cyanoacrylate is very
small--measured in parts per million--and very
little moisture molecules are
required to cause rapid polymerization.
Cyanoacrylates begin to form
polymer chains immediately on contact with the
water vapor on the surface
of the part. If parts are moved during initial
contact, the polymerization
process and polymer chains are stopped. The
process must start again at
a new catalyzed site.
Cyanoacrylate adhesive can be made from
different acrylate monomers,
such as methyls, ethyls, butyl, isopropyl,
etc. These molecules differ in size
and adhesives made from them exhibit different
physical properties.
Methyls are the smallest molecule and seem to
work best on metal and
rubber parts while ethyls work best on plastic
parts. Many modifications
can be made to the monomers to alter or
improve their properties as
adhesives. They can be toughened with rubber
such as in Black Max"!,
thickened such as Quick GelTM or formulated to
have low odor, resistance
to thermal cycling, or less sensitivity to
surface conditions which tend to
stabilize the adhesive and slow down the cure,
such as in the PRISMTM
series of products.
Cyanoacrylates are very rapid curing and
provide high bond strengths on
plastic and rubber materials. The versatility
of these adhesives make them
highly useful in all industries. Some of the
larger application areas are in
electronics for printed circuit board wires
and components, and in medical
technology for disposable plastic medical
devices. Other OEM applications
exist in the toy, small and large appliance,
automotive, and cosmetic
packaging. MRO applications exist in all
industries for repair of all rubber
and plastic parts as well as some metal parts.
The consumer market is a
large volume user of cyanoacrylate adhesives
for repairing everything in
the home from wallpaper tears to broken toys
to torn and false fingernails.
http://www.manco.com/StudentCenter/HistoryofAdhesives.cfm
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