Spring cord replacement WITHOUT butt plates, AKA answering my own question

John Ross jrpiano at win.eastlink.ca
Wed May 2 00:54:10 MDT 2007


I think that buying the first set, and then replace the cord on the old set at your own convenience, is a good option.
Mind you, you would have to do a set of each, which you might never use. 
But all they cost was the cord, some glue and some time at home.
John M. Ross
Windsor, Nova Scotia, Canada
jrpiano at win.eastlink.ca
  ----- Original Message ----- 
  From: piannaman at aol.com 
  To: pianotech at ptg.org 
  Sent: Wednesday, May 02, 2007 3:13 AM
  Subject: Spring cord replacement WITHOUT butt plates,AKA answering my own question


  Hi List,

  Several weeks back I asked this list if anyone knew of any methods to expedite spring cord replacement on Yamahas that DON'T have the plates the hold the center pins.  Most everyone told me that they'd replace the flanges.  Paul McCloud suggested that it's easier to replace the cords.

  While I thought I had a standard cord replacement job on a P2 today, it turned out it was cord replacement on the non-plate variety!  As I had already blocked out a sizeable chunk of the day to do this job (with a bike ride scheduled afterward..)  I figured I'd go ahead and give it a try.  It took right around 5 hours.  

  Same basic formula:

  Remove rest rail
  Take hammers off the rail, flanges and all
  remove old cord debris from slot, but I've found that being overly meticulous about this step is a waste of time
  wind your replacement cord around a 5/8 inch dowel many times
  Cut lengthwise to make cord pieces of the proper length
  Glue one side
  Go back and glue the other side 
  reattach spring
  screw hammers back on to the rail
  replace rail
  PUt action back in piano
  Go home
  Have a glass of wine


  Notes:  

  It's harder to glue the threads to the flanges as a moving target hanging from the butt assembly than when the flanges are firmly screwed to the hammer rail.

  Keep a sharp blade around to keep the flange and the hammer assembly detached when excess glue gets slopped in places where it shouldn't

  With better gluing technique, I expect that this job could realistically be done in 4 hours.  Next time, I may try replacing the flanges, though I suspect that will take longer.

  I'm going to bed.  I'll probably dream about applying glue to empty slots....




  Dave Stahl, RPT

  Dave Stahl Piano Service
  650-224-3560
  dstahlpiano at sbcglobal.net
  http://dstahlpiano.net/







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