Rebuilding an upright

Farrell mfarrel2 at tampabay.rr.com
Mon Apr 21 21:25:52 MDT 2008


FWIW, I haven't done an upright with an open-face pinblock, but being that I'm really not much of a precision woodworker, I think that I would do my normal sloppy but functional routing and fill gaps with thickened epoxy job, but simply cover the entire ugly mess with a pretty veneer.

Terry Farrell
  ----- Original Message ----- 
  A few years ago, I used the following technique on a Beckstein L that I didn't want to pull all apart (see pictures below). It would work just as well for uprights if you want a real nice fit with more wood, less epoxy FWIW.

  Make a masonite template of the area you want to rout out. Rout out with pattern bits of varying depths 1/2" to 1-1/2". Fill masonite with epoxy to make a form and then use the form to rout out an exact copy of your cavity. Pretty simple overall; granted, a bit more work than just gap filling with epoxy but it's satisfying and I would especially recommend for open face blocks where you need that visual appeal. Charge the same as a small grand. 

  Jude Reveley, RPT
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