Hi Jurgen There is a lot of talk about glue that will 'fill the gap" Is this really a good thing? Should hammers be fitted to shanks in such a way that there are gaps that need filling? I'm not really sure whether its a good thing or not. Depends I suppose on how strong the stuff is. My own take is that the tighter the dry fit the better. It has to have enough play so that the shank doesn't seize up immediately, but if you pay attention to just where that border is you can get a very solid dry fit. Most of the glues we use are actually meant to join two pieces of wood together under some amount of pressure. As you point out the shank swelling up to fit tightly does this. The glue itself is supposed to bind the surfaces together via a chemical bonding.... not act as a fill. So at the out set using glues that are not made to act as filler glues to fill loose fitting hammers is kind of an incorrect use of the stuff. Its just a matter of taking the time to figure out just how tight a dry fit you can get away with. I find hammers comming loose from several manufacturers and a couple other more close to home sources all the time. I know for a fact that in a few of these cases the hammers are glued on with lots of play and some form Tite-Bond like glue. I agree, the better they fit in the first place the better the joint will be. I also agree with Jon Pages assessment of the need for a collar. Doesn't really do any good in the first place. If the joint inside the hammer fails... the collar only makes the job of finding and removing the loose hammer just that more difficult. And... to my mind a large collar doesnt even look good. What ever happened to properly fitting hammers to shanks rolled through a good quality knurler? This compresses the wood and as soon as water touches the shank, it expands to a tight fit in the hammer by itself. Of course the glue does the main job of holding the two pieces, but the better they fit in the first place, the better the joint will be. Jurgen Goering Cheers RicB
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