[pianotech] Applying PVC-E to new plastic keytops

jiimialeggio jimialeggio at gmail.com
Fri Jan 1 07:45:55 MST 2010


Greg Newell wrote:
> 	 Is it possible to replicate something like it? So far
> the cam system posted a few days ago looks real good (sorry but I don't, off
> hand, remember who sent that one). Will that one work well enough for a good
> bond? I'm interested in picking up an old Oslund system but it seems that
> every time one becomes available it's gone in a flash. Any ideas where one
> could find one?  
>   

I came up with the cam clamp, kind of an onslud copy I think. 

Though the cam clamp its cute, its really not necessary, and I wouldn't 
bother making the cams again...they are handy in some ways but a pain in 
others. Their biggest drawbacks (2) are: 1 the range of overall key 
thickness  they will accept  is very limited, so you need to make 
dedicated cauls for different key thicknesses, and   2  you have to be 
careful when applying the cam pressure that the key doesn't  scooge  
around on the keytop. 

By the way, the amount of clamping pressure the cam needs to apply  is 
really not that great  in my opinion, enough to get good squeeze out and 
contact, but in my opinion, that's all.

David Love's simpler spring clamps should work just fine. The only  
change I would make to that system if I  made it would be  to raise the 
clamp bar so you could fit a relieved caul under the clamp.
A relieved caul does not contact the key in the center portion of the 
key, only at the ends. That way the pressure applied by the spring at 
the center of the key is actually applied at the front and back of the 
key/keytop not the middle.

If anyone wants detail photos of my cam and relieved caul setup I'll be 
happy to post some...but I don't think the cams are really necessary.

Jim I
Grandpianosolutions.com(almost launched)



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