balance rail holes

David Love davidlovepianos@comcast.net
Sat, 4 Dec 2004 06:30:29 -0800


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I haven't read that article but I presume the tool is used to locate the
hole before you use the router to remove the material.  Then you use the
indentations in the wood to relocate and mark the hole for drilling
after you have the insert glued in place?  Do you drill the new balance
rail hole in the key by drilling right through the hole in the tool with
a hand held? Or do you mark and drill.  What is the tool made of, btw. 
 
David Love
davidlovepianos@comcast.net 
-----Original Message-----
From: pianotech-bounces@ptg.org [mailto:pianotech-bounces@ptg.org] On
Behalf Of Farrell
Sent: Friday, December 03, 2004 3:10 PM
To: Pianotech
Subject: Re: balance rail holes
 
Thanks John. Photoshop can make anything look good! (Just kidding - no
touchup.)
 
I think I used basswood on these. I didn't do the whole set - just the
ones that needed it - maybe a dozen or two. I figured basswood would
more similar to the other keys (spruce?). Some folks use maple, but
maybe some worry about clicks - I think the Spurlock info discusses
that.
 
Yes, I used a router for the slot. Just cut the basswood pieces with a
tad of an overhang and chisel off the edge - believe it or not, I think
the photo shows the only one that I chiseled out a little bit extra from
the key..... (and if you believe that, I've got some real nice real
estate for you called Everglades Paradise!).
 
I followed the Spurlock article exactly (or as closely as my talents
allowed). Below are a couple pictures of the tool that I made, per
Spurlock. You can see the two locator dimples on the key bottom in the
other photo.
 

 

 
Terry Farrell
 
Nice looking job, Terry.
What type of wood did you use?
Did you route out the slot for the insert?
Any pointers to follow, other than the Bill Spurlock article?
Thank you.
John M. Ross
Windsor, Nova Scotia, Canada
jrpiano@win.eastlink.ca
----- Original Message ----- 
From: Farrell <mailto:mfarrel2@tampabay.rr.com>  
To: Pianotech <mailto:pianotech@ptg.org>  
Sent: Thursday, December 02, 2004 9:15 AM
Subject: Re: balance rail holes
 
Definately try steam first, but if that doesn't work, the Spurlock
system works great. I did a set of keys recently that way for the first
time with great sucess. Picture of a repair is below:
 

 
Terry Farrell
 
www.farrellpiano.com

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