> Are the button and top plate two pieces or one? Hi Dean, They're two separate pieces. >If they are two why not make > it just one and do a gradual taper all the way to the end of the top plate. > I suspect you would pick up some additional stiffness. Interesting thought. No reason not to that I can see, other than the machine setup to produce the tapers. The net effect is similar to a taper anyway, so it's a quite reasonable approach. The difference that comes immediately to mind is the bushing method. With two layers, the buttons can be bushed from the bottom. With one double thick button/plate, the bushing would have to be done from the top. Hardly insurmountable, and bears looking into. I'll ponder it, thanks. > Since the top of the key is in tension I would think you get much more > strain reduction by stiffening the top. > > Dean There's where it gets foggy. The only thing I've ever found even remotely hinting at the weak spot in beam failure described fiber stress in compression as being the likely limiting factor. Logically, adding beam depth with a reasonably similar material to the original just adds stiffness by virtue of added beam depth, regardless of whether it's on the top or bottom. That's the "duh" factor. Substituting a different (harder) material might well make some difference as to whether it's on top, or on the bottom, but I sure haven't found any documentation to that effect despite a lot of hours of looking. So far, it's in the same category as grain orientation as affects beam stiffness and long term load carrying capacity - unverifiable intuition/random guess. Functionally, I'm not convinced it makes enough difference to get excited about, but I'm certainly willing to entertain the concept pending better information than I currently have. Got any? Ron N
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