Action Balancing/Leverage Quagmire

David Love davidlovepianos@comcast.net
Thu, 4 Aug 2005 17:41:50 -0700


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With a .55 key ratio you definitely need a 17 mm knuckle, probably an 18 =
mm
but they don't make them.  Ideal  situation would be if the action would
accommodate a capstan move to .52  with a knuckle at 17 mm.  Variations =
in
the leading and balance weight with a non conforming SW curve accounts =
for
the range of BWs through the action.  Friction range is too great.  =
Check
the key easing on the high ones and remeasure balance weights to see if
that's the problem.  Remeasure the bore distance (string height to =
flange
center) and see if the hammers are bored correctly.  Improper checking =
might
be due to improper tailing or incorrect backcheck angle. =20

=20

Best fix: =20

=20

1.	Remeasure hammer bore dimension and either replace the hammers or,
after removing from original shanks,  plug and redrill if they are wrong =
(a
little tricky when they are already tailed, but can be done. (4 hours)
2.	Dry fit onto new 17 mm shanks and smooth strike weights using a
table saw for clean tapering.  Retail to correct radius.  With .55 key =
ratio
you will need SWs on the lighter side.  Do some samples and determine if
your curve will allow you to move the FWs back down below maximums.  If =
you
are unable to get the hammers light enough to bring the BWs down with
reasonable FWs, experiment with a capstan move to .52 or as far as you =
can
without going off the cushion.  Double check your new BW/FW relationship
with some samples. (4-8 hours)
3.	Install new hammers. (3 hours)
4.	Bench regulate and address friction areas checking keys and pinning.
Include check of backcheck angle and/or new leather. (4-6 hours).
5.	Reweigh action by charting BW for each note and then remove lead at
1:1 ratio (1 gram off FW reduces BW by 1 gram) to achieve desired BW.  =
(4
hours)
6.	Take to customer and do final reglation, tuning and voicing in
piano. (4 hours)
7.	Give bill (estimate 22 - 28 hours plus pick up and delivery, plus
shanks, plus new capstans if needed-add 3 hours and a new set of hammers =
if
new hammers are in order) collect money go home and drink beer.  Your
mileage may vary.

=20

David Love
davidlovepianos@comcast.net=20

-----Original Message-----
From: pianotech-bounces@ptg.org [mailto:pianotech-bounces@ptg.org] On =
Behalf
Of Farrell
Sent: Thursday, August 04, 2005 4:52 PM
To: pianotech@ptg.org
Subject: Action Balancing/Leverage Quagmire

=20

Hello Action Balancing Aficionados,

=20

Today I spent a good part of the day with Phil Bondi (who is currently
dodging thunderstorms along southbound I-75) diagnosing an 1880s S&S =
model A
85-note action that plays like a Mack truck.

=20

Because two heads are better than one, and as we found out, they are =
likely
better by an exponential function, we have at least four times as many
unanswered questions as either one of us could have come up with working
alone!

=20

We actually did improve one thing right off. The drop screws were turned =
WAY
down to make the pathetically hung crap hammers check - sort of. They =
were
so far down that the rep levers were being depressed at less than half =
blow.
We turned them up and that made quite a difference right away. But =
still,
the action was sluggish.

=20

We measured upweight (UW), downweight (DW), key ratio (KR), strike =
weight
(SW), wippen weight (WW), knuckle-to-center distance (KC) and front =
weight
(FW) on all the Cs and C#s. Our objective is to characterize what =
changes
can be made to this action to make for a normal to light touchweight. =
All
results discussed herein are in grams and millimeters.

=20

We also examined magic lines and did the measurements to calculate =
overall
action ration as specified by Ron Overs.

=20

The action had shanks with knuckles 15.7 mm away from the flange center =
pin
(is that the right distance Phil?). And it had five leads in the bass =
keys
and two in the trebles.

=20

The capstan/wip-heel actually intersected the magic line just after key
travel started (not too horribly bad). The knuckle/rep-lever interface
started at a full knuckle below the line and ended with the line about
half-way across the knuckle at full key depression (pretty bad).

=20

For anyone interested in a painful experience, I will send you my
spreadsheet with all the data upon request. For those others more =
sensible,
but still reading this, I will summarize below:

=20

DW ranged from 49 to 63. UW ranged from 18 to 28, friction (F) ranged =
from
12 to 19.5 balance weight (BW) ranged from 34 to 45.5,=20

=20

What would make the BW so inconsistent?

=20

FWs are from at Stanwood's Front Weight Ceilings to about 4g over, KR is =
.55
for naturals and .53 for sharps, average WW is 16.5, SW ranged from
heavy-medium in the treble to just into the light zone in the bass, =
action
ratio (R) ranged from 6.7 to 7.5 and averaged 7.1.

=20

Clearly, the leverage of this action is horrible - too high. We =
experimented
with a 17mm and 16.5mm knuckle-to-centerpin distance knuckles/shanks. =
They
seemed to function very well - you could regulate the notes quite well =
(we
tried the 17mm on one note and the 16.5 on four notes). However, the
improved leverage dropped all the DWs to around 41 and all the UW to =
about
16 or 18g.=20

=20

Looking for a bit of input here - this is too light, yes? Too light DW =
and
the low UW will produce poor repetition, yes?=20

=20

Friction on the high friction notes dropped to 12 or so and BW dropped =
to 28
to 30. Calculated R goes from and average of 7.1 to 6.2 with the 16.5mm
knuckles - likely down to about 6.0 with the 17mm knuckles.

=20

Using the Overs action ratio method (we did not do actual measurements =
with
the 16.5mm knuckles) I estimate that the knuckle change would drop the
action ratio down from the original average of 6.4 to 5.9

=20

BUT, these keys have a whole bunch of lead in them. We are thinking =
that, at
a minimum, this action needs the knuckles placed out at 17mm from the =
flange
center pins to improve leverage. Then, that will allow one or two leads =
to
be removed from each key - remove enough lead to make the DWs in the 50 =
gram
range and the upweights will gain a similar amount - around 10 grams or =
so
and end up with about 27g UW.

=20

Ultimately, I think, this piano needs a complete releading (setting
gradational FWs) new hammers, shanks, knuckles and flanges and =
gradational
SWs (on some nice SW curve).

=20

Don't know exactly what the piano owner will be willing to do - =
apparently
it is a not-so-well-to-do church. Phil has the action at this point to
evaluate it.

=20

Anyone care to comment on our thinking here? Neither one of us are
experienced with this balancing methodology enough to decide exactly =
what to
do on our own. And we recognize that maybe we need to do a bunch more
measuring also. But we have a start.=20

=20

We'll be very interested in input. Thanks.

=20

Terry Farrell

(I wonder if Phil managed to drive the 135 miles home in the time I took =
me
to write this email?)   :-(


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